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Electric-Heated Titanium Jacketed Reactor for Crystallization and Emulsifying

A configurable electric jacketed reactor for chemical crystallization and cosmetic emulsification. Vessel materials, heating controls, seals, surface finish, and agitator type are selected around product chemistry, batch conditions, and cleaning requirements. Share your volume, viscosity, temperature profile, and process details to develop a suitable equipment specification.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $2,197.52 through $2,515.72

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Designed around the process

This jacketed stirred reactor can be configured for chemical crystallization or cosmetic emulsification when the batch needs controlled heating and mixing in one vessel. The right layout depends on product viscosity, solids content, temperature profile, batch volume, and cleaning method. Crystallization may call for steady heat transfer and gentle suspension; an emulsion may require a separate high-shear head alongside a slower anchor or turbine agitator.

We select wetted materials from the actual product chemistry. Titanium may suit corrosive formulations, but its grade and compatibility must be checked against acids, chlorides, cleaning agents, and process temperature. Stainless steel, such as 304 or 316L, may be appropriate for other product-contact surfaces or non-wetted structure. The final material schedule should identify every wetted component, including the shaft, impeller, probes, and drain valve.

Construction and controls

The heating jacket can be engineered for electric heating, with the heat-transfer arrangement and control strategy defined during design. Product temperature response depends on batch size, viscosity, jacket area, insulation, and heat loss. A sensor in the vessel measures product temperature; a jacket sensor alone may not represent the batch accurately. Control-panel requirements, over-temperature protection, and electrical supply should be confirmed against the installation site.

Weld procedures, internal finish, and surface roughness are specified to suit corrosion resistance, cleanability, and product requirements. Vessel geometry and polishing access matter: a difficult-to-reach weld or stagnant area can complicate cleaning and batch changeover. Seal selection depends on operating temperature, pressure, shaft speed, and chemical exposure.

Drive sizing follows the hardest operating condition, not just water-like mixing. We assess viscosity, impeller diameter, speed range, torque, and whether variable-speed control is needed. Anchor, pitched-blade, turbine, or high-shear heads serve different duties; adding a high-shear unit does not replace bulk circulation.

Configuration data

Item	Project basis
Working volume	Set by batch size and operating fill range
Wetted materials	Titanium grade and/or stainless grade confirmed by chemistry
Heating	Electric jacket; duty and controls engineered to process
Agitation	Impeller, drive, speed, and torque sized to product
Finish and seal	Specified by hygiene, cleaning, and service conditions

Common questions

Can one vessel handle crystallization and emulsification? It may, if both duties, cleaning needs, and agitator arrangements are defined before fabrication. What should accompany a quote request? Send batch volume, ingredient chemistry, viscosity range, solids loading, temperature schedule, pressure or vacuum needs, cleaning method, site power, and required materials. These details let our engineers recommend a practical configuration rather than guess at a standard build.

10000 to 50000L Food Grade Liquid Solvent Mixing Tanks

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Electric-Heated Titanium Jacketed Reactor for Crystallization and Emulsifying

Designed around the process

Construction and controls

Configuration data

Common questions

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