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Automatic High-Shear Vacuum Homogenizer Mixer for Liquid Blending

An automatic single-tank high-shear mixer combines agitation and homogenizing for liquid blending, dispersion, and vacuum processing where the formulation requires it. Tank materials, agitator style, drive sizing, seals, heating, and controls are selected around batch volume, product viscosity, cleaning conditions, and process targets. Share these details with your equipment supplier to develop a suitable configuration.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $3,449.97 through $3,978.51

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High-shear mixing for controlled liquid processing

This single-tank mixer combines an agitator with a high-shear homogenizing system for liquid blending and dispersion. It may suit processes where powders need to be wetted, ingredients must be distributed evenly, or a batch needs vacuum processing to limit trapped air. The required mixing arrangement depends on the product: a low-viscosity liquid and a shear-sensitive cream place very different demands on the impeller, motor, and batch cycle.

We configure the vessel and drive around the process rather than assume one agitator fits every formulation. Anchor, paddle, or other agitator designs can be considered based on viscosity and wall-sweeping needs; the high-shear head is selected for the required dispersion and circulation. Motor and gearbox sizing depend on batch volume, viscosity, temperature, and operating speed. Vacuum capability, seals, and the motor-pump arrangement must also be confirmed against the intended duty and cleaning method.

Construction and process options

Product-contact parts are commonly specified in 304 or 316L stainless steel. The appropriate grade depends on ingredients, cleaning chemicals, chloride exposure, and applicable plant standards. Welds, internal corners, and product-contact finishes should be defined on the drawings; hygienic service may require smooth, cleanable transitions and documented surface-finish requirements. Seal selection depends on temperature, vacuum level, product compatibility, and cleaning conditions.

Heating can be configured through a jacket or another suitable system when the process requires it. Temperature range, heating or cooling duty, heat-transfer medium, and control response should be established from the batch recipe. A jacket alone does not determine heating performance: product viscosity, fill level, and heat-transfer area matter.

Configuration data to confirm

Item	Engineering basis
Working and total volume	Batch size, headspace, and vacuum operation
Agitator and homogenizer	Viscosity, shear sensitivity, solids, and target dispersion
Drive system	Load, speed range, duty cycle, and electrical supply
Materials and finish	Product chemistry, cleaning regime, and hygiene requirements
Heating, cooling, and controls	Recipe temperatures, utilities, and automation sequence

Applications and questions

Typical process discussions include cosmetic emulsions, personal-care liquids, food sauces, beverage concentrates, and chemical dispersions. Each application needs a review of ingredients, batch sequence, and cleaning requirements before equipment details are fixed.

Can one mixer handle every viscosity? No. Viscosity and batch conditions affect torque, circulation, and motor sizing.

Is vacuum required? It is useful when entrained air affects appearance, filling, or product quality, but the process and seal arrangement must support it.

What should accompany an RFQ? Provide batch volume, ingredient properties, target temperature, process steps, cleaning method, utilities, and any plant or compliance standards. Those details let our engineers recommend a practical tank, drive, seal, and mixing configuration.

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We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Automatic High-Shear Vacuum Homogenizer Mixer for Liquid Blending

High-shear mixing for controlled liquid processing

Construction and process options

Configuration data to confirm

Applications and questions

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