500L Stainless Steel Vacuum Reactor with Low-speed Belt Bottom Emulsifier
500L stainless steel vacuum reactor with low-speed belt bottom emulsifier. Electric heating, polished interior, double mechanical seal. Ideal for cosmetics, pharma, and chemical emulsions. Customizable nozzles and CIP. Request a quote with your process parameters.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,788.49 through $4,740.92
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
500L Stainless Steel Vacuum Reactor with Low-speed Belt Bottom Emulsifier
This 500-liter reactor is built for batch processes that demand gentle yet thorough mixing under vacuum. The low-speed belt-driven bottom stirrer is a practical choice when you need to emulsify shear-sensitive formulations without breaking down their structure. We manufacture this unit in our own workshop, and we\’ve seen it used across cosmetics, pharmaceuticals, and specialty chemical production.
The vessel is fabricated from 304 or 316L stainless steel, depending on your process chemistry. Interior surfaces are mechanically polished to a Ra of 0.4–0.8 µm for easy cleaning and corrosion resistance. All welds are full-penetration and ground smooth, so there are no crevices where product can accumulate. The bottom stirring arrangement uses a belt drive to keep the motor clear of the vessel, which simplifies maintenance and reduces seal stress.
Heating is electric, with a jacket that can be configured for thermal oil or steam if you prefer. The vacuum system allows you to pull down to -0.09 MPa, which helps remove air and moisture from heat-sensitive materials. The shaft seal is a double mechanical seal with a flush plan, suitable for solvent service. We can add a manhole, sight glass, CIP spray ball, or additional nozzles based on your layout.
Typical applications include cream and ointment bases, polymer emulsions, and liquid adhesive mixing. The low-speed stirrer (20–60 rpm) works well for viscous products that would be damaged by high-shear impellers. If your process needs both gentle blending and high-shear emulsification, we can fit a separate high-shear homogenizer on the top head—just tell us the particle size target.
Technical Specifications
| Capacity | 500 L (working volume ~400 L) |
| Material | SS304 / SS316L (optional) |
| Heating | Electric jacket (or thermal oil/steam) |
| Cooling | Jacket with water/glycol option |
| Design pressure | Atmospheric to -0.09 MPa vacuum |
| Stirrer | Belt-driven bottom anchor, 20–60 rpm |
| Seal | Double mechanical seal, flush plan |
| Finish | Interior Ra 0.4–0.8 µm, exterior brushed |
FAQ
Q: Can I use this reactor for acidic or alkaline products?
Yes, but the alloy choice matters. For low pH or chloride-containing streams, 316L is safer. Tell us the chemical composition and concentration so we can recommend the right grade.
Q: How do I clean the vessel between batches?
The polished interior and smooth welds make manual cleaning straightforward. For automated cleaning, we can install a fixed CIP spray ball that covers the entire inner surface.
Q: What is the maximum operating temperature?
That depends on the seal and gasket materials. Standard PTFE gaskets handle up to 200°C; for higher temperatures, we switch to graphite or metal spirals. Provide your peak temperature and we\’ll specify accordingly.
Q: Can the stirrer handle high-viscosity material?
The low-speed belt drive gives high torque at low RPM. For viscosities above 50,000 cP, we may increase the motor size or change the blade shape. Send us your viscosity range and we\’ll size the drive correctly.
When you\’re ready to move forward, please send us your process details: material type, batch size, operating temperature, pressure, and mixing requirements. We\’ll confirm the configuration and give you a firm quote.
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