100L Vacuum Emulsifying Mixer with Hydraulic Lift and Bottom Homogenizer - Image 1

100L Vacuum Emulsifying Mixer with Hydraulic Lift and Bottom Homogenizer - Image 2

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100L Vacuum Emulsifying Mixer with Hydraulic Lift and Bottom Homogenizer

This 100L vacuum emulsifying mixer combines hydraulic lifting, electric heating, vacuum processing, and a bottom-mounted homogenizer for cosmetic creams, lotions, gels, and ointments. Stainless steel grade, agitator design, motor power, seals, heating capacity, and control components can be configured according to viscosity, formulation, cleaning method, temperature, and production cycle requirements.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $2,881.61 through $3,457.93

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100L Vacuum Emulsifying Mixer for Cosmetic Production

This 100L vacuum mixing tank is intended for cosmetic manufacturers processing creams, lotions, gels, ointments, and other viscous emulsions. The vacuum system helps reduce entrained air during mixing, while the hydraulic lifting arrangement provides access to the vessel and bottom-mounted homogenizer for cleaning, inspection, and product changeover. Electric heating supports controlled thermal processing when the formula requires melting, warming, or viscosity adjustment.

Construction and Manufacturing Details

We normally fabricate product-contact parts in stainless steel selected from the process requirements, with 316L commonly considered for formulas containing salts, active ingredients, or more aggressive compounds. Stainless steel 304 may be suitable for less demanding cosmetic products. Welds should be continuous, ground, and polished to the required sanitary finish. Internal polishing, exterior finish, gasket material, and mechanical seal selection depend on the formula, cleaning chemicals, operating temperature, and vacuum level.

The tank geometry, anchor or paddle agitator, homogenizer head, motor, and gearbox are matched to viscosity, batch size, shear sensitivity, and desired processing time. A bottom homogenizer is useful when rapid dispersion and emulsion refinement are required, but high shear is not appropriate for every formulation. We confirm motor power and impeller design from actual product data rather than applying one standard configuration.

Heating and Process Control

Electric heating is integrated according to the required heat-up rate, working temperature, insulation arrangement, and available plant power. Temperature control may include a sensor, controller, and over-temperature protection. The final heating area and control architecture must be calculated from product viscosity, starting temperature, ambient conditions, and batch cycle.

Technical Specifications

Item	Specification
Nominal capacity	100 L
Process functions	Vacuum mixing, electric heating, emulsification
Lift system	Hydraulic lifting type
Homogenizer	Bottom-mounted; configuration is customizable
Materials and controls	Selected according to formula and production conditions

Typical Applications

Common applications include facial creams, body lotions, hair conditioners, cleansing gels, topical preparations, and pilot-scale personal-care batches.

FAQ

Can the tank process high-viscosity products?
Yes, but agitator torque, motor power, seal design, and discharge arrangement must be sized from the actual viscosity profile.

What information is needed for a quotation?
Provide batch volume, formula viscosity, heating temperature, vacuum requirement, product ingredients, cleaning method, electrical supply, and expected cycle time. These details allow our engineers to recommend the correct configuration instead of oversizing or underpowering the mixer.

1000L SUS316L Emulsion Lotion Mixing Tank with Steam Jacket and Pump

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

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