Vacuum Emulsifying Mixer with Dual Homogenizer and Inline Disperser
This vacuum emulsifying mixer pairs a dual-stage homogenizing arrangement with an inline high-shear disperser for cosmetic creams, lotions, and related emulsions. Vessel capacity, stainless steel grade, surface finish, heating and cooling duty, drives, and seal materials are configured around the formulation and production cycle. Share batch volume, viscosity, process temperatures, cleaning requirements, and target output to develop a suitable specification.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,781.00 through $11,318.57
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Designed for controlled cosmetic emulsification
This vacuum emulsifying mixer combines a two-stage homogenizing arrangement with an inline high-shear disperser. The configuration can help process oil and water phases, reduce agglomerates, and produce a consistent emulsion when the formula and operating sequence are properly matched. Vacuum processing can also limit air entrainment during mixing. The required batch size, viscosity range, and target texture determine how the vessel and recirculation loop should be configured.
Construction and process configuration
Product-contact parts can be specified in stainless steel grades suited to the formulation, cleaning chemicals, and applicable plant requirements. Stainless steel 316L may be considered where chloride exposure or more demanding corrosion conditions make it appropriate; the final grade should be confirmed against the actual process. Weld preparation, complete drainage, internal finish, and inspection access matter as much as the material designation. Surface finish requirements should be agreed during design, especially for products that are difficult to rinse or prone to residue buildup.
The inline disperser can be arranged for recirculation between the vessel and a product loop. Its rotor-stator geometry, port size, and drive selection depend on viscosity, particle or droplet reduction needs, flow rate, and sensitivity to heat or shear. The vessel agitator and homogenizer also need to be selected around batch size and product behavior; excessive shear can introduce heat or affect delicate ingredients. Seal materials and seal arrangement should match the product, cleaning method, and vacuum conditions.
Technical specification framework
| Item | Configuration basis |
|---|---|
| Batch capacity | Set from working volume, headspace, and production schedule |
| Product-contact material | Selected for formulation and cleaning chemistry |
| Agitation and homogenizing drives | Sized to viscosity, batch geometry, and required shear |
| Heating and cooling | Jacket or other arrangement selected for process duty |
| Controls and finish | Defined by operating, cleaning, and plant requirements |
Applications and purchasing questions
Typical applications include creams, lotions, gels, and other cosmetic emulsions. Heating may be needed to melt waxes or oils, while controlled cooling helps manage viscosity and product structure. Temperature range, heating medium, cooling duty, and sensor placement must be established from the formula and batch cycle rather than assumed.
FAQ
Can one configuration handle every formula? No. Viscosity, solids, shear sensitivity, and cleaning requirements affect the design.
What should we provide for a quotation? Share batch and working volumes, ingredient behavior, process temperatures, target cycle time, cleaning method, site utilities, and any material or finish standards. These details allow our engineering team to recommend a practical vessel, drive, seal, and inline loop arrangement.
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