Vacuum Emulsifying Mixer for Hand Sanitizer, Lotion, Shampoo and Cream
A configurable vacuum emulsifying mixer for manufacturing hand sanitizer gels, lotions, shampoos, and creams. Vessel capacity, stainless steel grade, agitator and homogenizer arrangement, seals, vacuum duty, and optional heating or cooling are selected around the formula and production process. Share batch volume, viscosity, ingredients, temperature range, and cleaning requirements to support an application-specific configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,453.79 through $8,741.06
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum mixing for viscous personal-care batches
This vacuum emulsifying mixer is configured for products such as hand sanitizer gels, lotions, shampoos, and beauty creams. The process goal is usually to wet and disperse ingredients, reduce visible agglomerates, and achieve a repeatable batch texture. Vacuum operation can help limit entrained air, but the required mixing sequence depends on the formula, ingredient addition order, and target viscosity. We size the vessel and select the mixing system around those conditions rather than assuming one arrangement suits every product.
Construction and process choices
Product-contact surfaces can be specified in 304 or 316L stainless steel according to formulation chemistry, cleaning agents, and corrosion requirements. Welds in contact areas should be continuous, finished, and accessible for inspection; the required polish and surface finish should be agreed in the project specification. Seal materials must also be checked against alcohol, fragrances, surfactants, and cleaning chemicals. This is particularly important for sanitizer formulas, where compatibility can vary with alcohol concentration.
Agitator and homogenizer selection depends on batch size, viscosity, shear sensitivity, and how powders or liquids enter the vessel. A wall-sweeping agitator may help move higher-viscosity cream, while a high-shear rotor-stator is used when the process needs finer dispersion. Motor and gearbox sizing follow the load and operating profile. Heating or cooling can be included when the formula requires controlled processing; jacket design, utility conditions, temperature range, and control accuracy need to be defined for the application.
Configuration information
| Item | Engineering basis |
|---|---|
| Product applications | Hand sanitizer gel, lotion, shampoo, cream; confirm formula compatibility |
| Batch capacity | Configured to working volume, headspace, and batch size |
| Contact material | 304 or 316L stainless steel, selected for process and cleaning conditions |
| Mixing and homogenizing | Agitator, rotor-stator, drive, and speed selected for product behavior |
| Vacuum, heating, controls | Define required vacuum duty, utilities, temperature range, and automation |
FAQ
Can one machine handle gel and cream? Possibly, but viscosity, shear needs, and cleaning changeover must be reviewed. A trial or process data helps confirm the configuration.
What should be specified for a quote? Send batch and working volumes, formula or ingredient characteristics, target viscosity, process temperatures, addition sequence, cleaning method, available utilities, and electrical requirements. Include any hazardous-area or documentation requirements.
To identify the right model, start with the most demanding product and define its process window. Those details let our engineers recommend vessel geometry, drive capacity, seals, and optional thermal or control systems without relying on unsupported standard assumptions.
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