Custom Capacity Emulsifier Homogenizer for Sunscreen Lotion and Gel
A configurable emulsifier homogenizer mixer for sunscreen, moisturizing lotion, and gel production. Vessel capacity, product-contact materials, agitator and rotor-stator arrangement, heating or cooling, and drive controls are selected according to batch volume, formulation behavior, temperature profile, cleaning method, and available plant utilities. Share process details to determine a practical equipment configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,974.92 through $10,174.87
Guaranteed Safe Checkout
Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Emulsifying and Mixing for Sunscreen, Lotion, and Gel
Sunscreen and moisturizing products can be difficult to process consistently: oil and water phases must be dispersed, powders may need wetting, and viscosity can rise as the batch cools. We configure this emulsifier homogenizer mixer around the formulation, batch size, and required process sequence rather than assuming one agitator will suit every product. A rotor-stator head can provide high-shear emulsification, while an anchor or sweep agitator may help move thicker material along the vessel wall. The suitable combination depends on viscosity, shear sensitivity, and the target texture.
Product-contact construction is selected for the ingredients and cleaning method. Stainless steel 316L may be specified where formulation chemistry or cleaning conditions warrant it; 304 may be suitable for less demanding service. Welds, internal corners, drainability, and surface finish should be agreed before fabrication, especially for products with strict hygiene requirements. Seal materials also need to match oils, surfactants, temperature, and cleaning agents. These details affect service life and cleanability as much as the vessel material itself.
Configuration and engineering details
Heating or cooling can be incorporated when the process requires controlled phase preparation or temperature adjustment. Jacket design and heating method depend on available utilities, heat-up time, batch volume, and temperature limits. A temperature sensor and control arrangement can be selected to match the process; exact control accuracy depends on the final system design.
Motor and gearbox sizing are based on working volume, product viscosity, agitator geometry, and operating speed. A variable-speed drive may help manage different process stages, but high-shear and sweep agitators have different speed and torque requirements. Optional vacuum capability may be considered when air entrainment or deaeration is a concern.
Technical specification overview
| Parameter | Configuration basis |
|---|---|
| Capacity | Custom; based on working and total batch volume |
| Product-contact material | Stainless grade selected for formulation and cleaning conditions |
| Mixing system | Agitator and homogenizer selected for viscosity and process sequence |
| Heating and cooling | Optional; determined by temperature profile and site utilities |
| Drive and controls | Motor, gearbox, speed range, and controls engineered to process needs |
Applications and purchasing questions
Typical applications include sunscreen emulsions, moisturizing lotions, cosmetic gels, and related personal-care products. Is the batch intended for a single formula or several viscosities? What are the phase-addition order, target batch size, operating temperatures, and cleaning procedure? These answers guide vessel geometry, agitator selection, seals, and controls.
FAQ: Does every formulation need a homogenizer? No; the required shear depends on the emulsion and particle dispersion. Can capacity be customized? Yes, after working volume and operating requirements are defined. Before requesting a quotation, share a representative formulation or ingredient properties, batch volume, process steps, utilities, cleaning requirements, and installation constraints. That information lets our engineers recommend a configuration without guessing at critical specifications.
Related Products
1000L Vacuum Homogenizing Mixer for Cosmetics and Liquid Soap
Price range: $7,046.53 through $7,947.08
1000L 2000L Vacuum Homogenizer Mixer for Cosmetics and Shampoo Production
Price range: $6,326.45 through $7,161.54
1000L Heated Liquid Soap Homogenizer Mixer for Detergent Production
Price range: $6,891.29 through $7,904.31
1000L High-Speed Industrial Homogenizer for Cosmetics, Food and Chemicals
Price range: $7,847.73 through $9,160.66
Vacuum Homogenizer Mixer with Hydraulic Lift for Cosmetic Emulsions
Price range: $9,286.74 through $10,707.61
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
