300L Vacuum Emulsifier with High Shear Homogenizer for Cosmetics
A 300L vacuum emulsifier combines batch mixing and high-shear homogenizing for cosmetic creams, lotions, shampoos, and mascara. Vessel capacity, agitator geometry, rotor-stator selection, materials, seals, heating, and controls should be matched to the formula and production cycle. Confirm whether 300L is nominal or usable volume, then share viscosity, temperature, cleaning, and utility requirements for configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,300.97 through $7,454.05
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process design for 300L batch emulsification
This 300L vacuum emulsifier is intended for batches that need controlled mixing, air removal, and high-shear dispersion in one vessel. Typical products include cosmetic creams, lotions, shampoo, and mascara. The required rotor-stator configuration depends on viscosity, powder loading, target droplet size, and how quickly the batch must be processed. A formula that thickens sharply during cooling may need a different anchor and scraper arrangement from a freely flowing lotion.
We confirm whether 300L refers to nominal vessel volume or usable batch capacity before finalizing the design. Headspace, foaming behavior, and vacuum operating conditions affect the practical fill level. Vacuum can help reduce entrained air, but it does not replace suitable powder charging or wetting procedures.
Construction and drive choices
Product-contact parts are commonly specified in 304 or 316L stainless steel. The choice depends on ingredients, cleaning chemistry, and corrosion risk; chloride-containing materials may require particular review. Welds in product-contact areas should be continuous, dressed, and finished to the agreed surface requirement. We establish the polishing standard, gasket material, and seal arrangement with the customer rather than assuming one finish or elastomer suits every formula.
The high-shear homogenizer and the main agitator have separate jobs. Rotor-stator selection affects circulation, shear, and heat input, while the anchor or other vessel agitator moves bulk material and limits stagnant zones. Motor and gearbox sizing depend on viscosity, batch temperature, starting conditions, and desired cycle time. Low-noise performance should be verified against the selected drives, mounting, and installation environment; it is not a substitute for a defined sound-level requirement.
Technical specifications
| Item | Available information |
|---|---|
| Capacity | 300L stated; confirm nominal versus working volume |
| Process | Vacuum emulsification with high-shear homogenizing |
| Products | Cosmetic creams, lotions, shampoo, mascara; suitability depends on formula |
| Material, heating, controls, speed | To be specified for the process and site |
FAQ
Can it heat and cool? Heating method and cooling provisions are configuration-dependent. Share required temperature range, ramp time, and available utilities.
What should we send for a quotation? Provide batch size, formula viscosity at process temperature, ingredient and powder details, cycle steps, cleaning method, power supply, and any finish or noise requirements. These details let our engineers recommend vessel volume, agitator geometry, seals, and drive sizing without guessing.
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