Vacuum Emulsifier Mixer with Bottom Homogenizer for High-Viscosity Cream

A vacuum emulsifier mixer with a bottom-mounted homogenizer for processing high-viscosity creams and similar formulations. Configure the vessel material, heating, agitator, drive, seals, and surface finish around the product, batch size, cleaning method, and operating conditions. Sharing these process details helps determine whether a separate sweep agitator is needed for effective bulk circulation.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
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WhatsApp: +86 186 2683 5909

Price range: $6,274.60 through $7,302.38

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Optional agitator
Propeller mixer

Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Paddle mixer

Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing

Frame Agitator

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank

Scraper agitator

Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank

Dispersion mixer

Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion

Homogenizer

Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing

Magnetic mixer
Magnetic mixer

Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition

Anchor & Homogenizer combine

Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L

Product description

Vacuum emulsification for demanding cream batches

High-viscosity creams can resist circulation, trap air, and leave unmixed material along vessel walls. This vacuum emulsifier mixer uses a bottom-mounted homogenizer to apply high shear near the vessel base, where dense product can otherwise be difficult to draw into the mixing zone. For thicker batches, the homogenizer is typically selected alongside a separate sweep or anchor agitator; the two devices serve different purposes and should be sized for the formulation and batch behavior.

Construction and process configuration

Product-contact parts can be specified in 304 or 316L stainless steel. The choice depends on ingredient chemistry, cleaning agents, chloride exposure, and required corrosion resistance. We discuss weld finishing, internal polishing, and optional passivation or electropolishing against the actual hygiene and cleaning requirements rather than assuming one surface finish fits every process. Shaft seals and vessel connections must also suit the required vacuum, temperature, and product compatibility.

Heating may be configured through a vessel jacket, with the utility and control approach determined by batch size, heat-up time, and allowable product temperature. Temperature probes should read representative product conditions, not only jacket temperature. Motor and gearbox selection depends on viscosity, batch volume, agitator geometry, and startup torque. Homogenizer speed and operating limits are likewise confirmed against the formulation and intended shear duty.

Typical applications and configuration data

Common applications include cosmetic creams, lotions, ointments, and selected food or chemical emulsions. A practical example is a cream process requiring both bulk circulation during heating and localized high shear during emulsification. The agitator, homogenizer, and sequence of operation should be reviewed together; specifying only the homogenizer can leave wall zones or the vessel surface poorly swept.

Parameter Configuration basis
Working capacity Set by batch size and operating fill range
Product-contact material 304 or 316L, subject to formulation
Heating and control Selected for process temperature and utility
Agitation and homogenizing Motor, gearbox, and rotor-stator duty sized to product
Vacuum and finish Defined by process, cleaning, and inspection needs

Frequently asked questions

Can the bottom homogenizer process every cream? No. Viscosity, yield behavior, solids, and batch size affect circulation and shear requirements. A sample or formulation review helps establish a workable configuration.

What should we send for a quotation? Provide batch volume, ingredient or product type, viscosity or handling observations, process temperatures, vacuum requirement, cleaning method, available utilities, and any required electrical or hygienic standards. These details let our engineers recommend a vessel, agitator, seal, and homogenizer arrangement suited to the production process.

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Emma Johnson

Customer Review

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

Thomas Taylor

Customer Review

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

Lauren Martinez

Customer Review

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

Amanda Davis

Customer Review

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

Robert Wilson

Customer Review

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

David Miller

Customer Review

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

Michael Johnson

Customer Review

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

James Anderson

Customer Review

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!