Mobile Soap Shampoo Detergent Mixing Tank with Bottom Homogenizer
A mobile mixing tank for liquid soap, shampoo, and detergent batches combines a main agitator with a bottom-mounted high-shear homogenizer. Configuration depends on batch volume, viscosity, dispersion requirements, product chemistry, and cleaning method. Optional temperature control and material choices can be assessed against the process and plant utilities. Provide your batch sequence and operating conditions to define a suitable setup.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,081.60 through $10,697.22
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Mobile Mixing for Liquid Soap, Shampoo, and Detergent
This mobile mixing tank is configured for batches that need bulk circulation and localized high-shear processing in the same vessel. A bottom-mounted homogenizer draws product through its working head and returns it to the tank, helping disperse thickener, surfactant blends, and other additions. A separate agitator supports turnover through the batch. The right combination depends on viscosity, powder wetting behavior, batch size, and the finished product’s sensitivity to air or shear.
We size the drive and impeller around the actual process rather than the product name. A low-viscosity detergent may need efficient axial circulation; a viscous shampoo may require a different impeller, speed range, or motor torque. High shear can shorten dispersion time, but it can also entrain air or affect foam structure. Powder addition method and sequence matter, too. Share the formulation’s processing stages so the mixer can be arranged for them.
Construction and Configuration
Product-contact parts can be specified in 304 or 316L stainless steel according to ingredients, cleaning chemicals, and corrosion requirements. Welds and internal transitions should be finished to suit the cleaning method and hygiene expectations; the required polish level should be agreed in the purchase specification. Seal materials are selected for compatibility with the formula and cleaning agents. A bottom homogenizer also makes seal access, drainability, and maintenance clearance important design checks.
Heating or cooling can be considered when the batch requires controlled temperature. Options may include a jacket or another project-specific arrangement; utility type, heat-transfer area, target temperature, and batch cycle determine suitability. Temperature sensing and controls should be matched to the process, not assumed from the vessel size. The mobile frame and casters are configured for the filled operating load, floor condition, and movement route. Confirm whether the tank must remain stationary during mixing and whether brakes or positioning provisions are needed.
Preliminary Specification Guide
| Item | Selection basis |
|---|---|
| Working capacity | Batch volume, headspace, and foaming behavior |
| Vessel material | Formula chemistry, washdown, and cleaning agents |
| Agitator and drive | Viscosity profile, circulation needs, and torque |
| Bottom homogenizer | Dispersion duty, shear requirement, and batch sequence |
| Heating and controls | Required temperature range and available utilities |
Applications and FAQs
Typical duties include liquid hand soap, shampoo, body wash, and detergent batches in personal-care and household-chemical plants. For abrasive, highly viscous, or solvent-containing products, confirm material and seal compatibility before finalizing the design.
Can one machine handle several formulas? Often, but viscosity range, cleaning changeover, and seal compatibility must be checked. Is the homogenizer a replacement for the agitator? Usually not; the two perform different circulation and shear functions. What should we provide for a quotation? Send target batch volume, ingredient or viscosity information, process sequence, temperature requirements, cleaning method, site power, and any room or access limits. These details let our engineers recommend a practical configuration without guessing at critical duty conditions.
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