Sanitary High Shear Mixer Three Stage Emulsifying Pump with Hopper
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,918.36 through $2,068.38
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
Sanitary High Shear Mixer for Inline Circulation and Emulsification
When a batch starts to climb the tank wall or powder floats on top, the mixer is usually working too hard in the wrong place. Ace Mixer builds this sanitary high shear unit around a three-stage rotor-stator head and hopper feed so operators can wet out powders, break down agglomerates, and circulate product through a closed loop without moving the batch to a separate mixing vessel.
The pump installs in a pipe run or circulation loop. Product enters the hopper or inlet, passes through the staged rotor-stator zones, and returns to the tank. Shearing happens where the material is moving, which often shortens cycle time compared with a single batch-mounted agitator. For emulsions, the staged head gives the oil and water phases repeated passes. For sauces, stabilizers, and cosmetic gels, the hopper helps feed dry ingredients without hand dumping.
Practical features
- Three-stage rotor-stator head for repeated shear in one pass
- Hopper for controlled powder addition and wet-out
- Sanitary stainless-steel construction with contact materials configured to the product
- Inline or circulation-loop layout for compact integration with existing tanks
- Optional VFD, motor, seal, and connection choices to match the line
We size the unit around viscosity, solids loading, flow rate, discharge pressure, cleaning routine, and electrical supply. A pump that works for a 200-cP dressing may be wrong for a 20,000-cP cream. Seal choice and hopper design also matter when powders are fine, dusty, or prone to bridging.
Applications
Food and beverage: sauces, dressings, mayonnaise, syrups, dairy blends, starches, gums, and stabilizers. Cosmetics and personal care: creams, lotions, shampoos, conditioners, and liquid detergents. Pharmaceutical processing: suitable liquid formulations and excipient dispersions where the equipment and materials meet the process. Chemical: compatible coatings, adhesives, aqueous preparations, and emulsions. Each formulation needs its own material and seal review.
FAQ
Can it run continuously? Yes, in a circulation loop or inline process, provided flow, temperature, and seal flush requirements are met.
Will one unit handle all powders? No. Hopper geometry, feed rate, and wet-out behavior vary by powder.
What do you need for a quote? Batch size, viscosity, solids, target flow, motor power, seal preference, connection standard, and local voltage.
Send those details to Ace Mixer and our engineers will recommend a configuration, price, and lead time.
Ace Mixer’s sanitary high shear pump combines a three-stage rotor-stator homogenizer with a hopper for inline circulation, emulsification, and powder wet-out. It helps reduce lumps, shorten mixing cycles, and improve batch consistency in food, cosmetic, pharmaceutical, and chemical processing. Specify motor, seals, connections, and contact materials for your formulation and electrical supply.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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