Jacketed Vacuum Emulsifying Mixer with High Shear Heating and Cooling - Image 1

Jacketed Vacuum Emulsifying Mixer with High Shear Heating and Cooling - Image 2

Click to enlarge

Jacketed Vacuum Emulsifying Mixer with High Shear Heating and Cooling

A jacketed vacuum emulsifying mixer combines high-shear processing with controlled heating or cooling for creams, lotions, gels, and other demanding batches. Vessel volume, agitator design, motor and gearbox sizing, vacuum conditions, materials, and lift arrangement depend on the formulation and plant workflow. Share your batch profile, utilities, cleaning method, and installation constraints to develop a suitable configuration.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $7,465.84 through $8,507.32

Ask For A Quotation

Guaranteed Safe Checkout

Process Configuration

This vacuum emulsifying mixer is intended for batches that need controlled heating or cooling, high-shear dispersion, and vacuum processing in one vessel. Typical duties include cosmetic creams, lotions, gels, ointments, and selected food or chemical emulsions. Vacuum can help remove entrained air, but the required vacuum level and operating sequence depend on product behavior and the vessel design.

The double-rising arrangement should be defined against the plant workflow: confirm which assemblies move, their travel, and the clearance needed for charging, cleaning, and discharge. This detail is easy to overlook when the mixer must fit beneath a low ceiling or connect to fixed transfer piping.

Construction and Process Choices

We select product-contact materials based on formulation, cleaning chemistry, temperature, and regulatory requirements. 304 stainless steel may suit many general duties; 316L is often specified where chloride exposure, corrosive ingredients, or stricter hygienic requirements call for it. Welds, internal corners, and transitions should be designed for the intended cleaning method. The finish, weld treatment, and any passivation requirements should be agreed in the purchase specification rather than assumed from the steel grade alone.

The jacket supports heating and cooling through a customer-selected utility, such as hot water, steam, or chilled water, subject to design conditions. Temperature uniformity depends on batch size, viscosity, jacket coverage, utility flow, and sensor placement. High-shear head geometry and speed are selected for the target droplet or particle size and product viscosity; an anchor or scraper agitator may be needed to move material near the vessel wall. Motor and gearbox sizing must account for startup torque and the full process range, not only the nominal batch.

Configuration Data

Item	Specification basis
Working volume	Set by batch size, fill ratio, and foam or vacuum behavior
Contact materials and finish	Selected for product chemistry and cleaning procedure
Heating and cooling	Utility type, temperature range, and heat-load calculation
Agitation and high shear	Viscosity, dispersion target, and batch profile
Vacuum and seals	Required operating conditions and product compatibility

Questions to Resolve

Can one mixer process different formulations? Often, but viscosity range, cleaning changeover, and shear sensitivity determine whether one agitator set is practical.

What should be included in a quotation request? Send batch volume, formulation or viscosity range, process temperatures, heating and cooling utilities, vacuum requirements, cleaning method, electrical supply, and room or access dimensions. These details let our engineers size the vessel, drive, seals, and lift arrangement without guessing.

250L Jacketed Industrial Mixing Tank Reactor with Agitator

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Jacketed Vacuum Emulsifying Mixer with High Shear Heating and Cooling

Process Configuration

Construction and Process Choices

Configuration Data

Questions to Resolve

Related Products