Industrial Vacuum Emulsifying Mixer for Cosmetic Lotion Manufacturing
Industrial vacuum emulsifying mixers support controlled production of body lotions and other cosmetic emulsions. Configuration depends on batch volume, formulation viscosity, required shear, heating and cooling utilities, cleaning procedures, and product-contact material requirements. Share process details with our engineering team to determine a suitable vessel, agitation arrangement, homogenizer, seals, and control package for your manufacturing line.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,985.97 through $8,807.73
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum emulsifying for lotion production
Body lotion batches can be difficult to scale when oil and water phases separate, powders form lumps, or air remains entrained after mixing. We configure vacuum emulsifying mixers around the formulation, batch size, and transfer requirements rather than assuming one agitator arrangement will suit every product. Vacuum processing can help reduce trapped air, while the combination of bulk agitation and a high-shear homogenizing head supports emulsification and dispersion.
Construction and process configuration
Product-contact surfaces are commonly specified in 316L stainless steel where formulation chemistry, cleaning agents, or sanitary requirements call for it; 304 stainless steel may be suitable for less demanding service. The final grade depends on ingredients and cleaning conditions. Welds, internal corners, and surface finish should be defined against the cleaning method and hygiene requirements. We review seal materials for compatibility with oils, surfactants, fragrances, and process temperature, since seal wear or swelling can cause leakage and contamination risk.
Heating may be arranged through a jacket using the plant’s available thermal medium. Jacket design and temperature control depend on batch size, viscosity, heat-up time, and whether the formula needs cooling after emulsification. The agitator, homogenizer, motor, and reducer are selected from the product’s viscosity profile and operating sequence. A high-shear head can improve droplet dispersion, but it does not replace suitable anchor or scraper agitation when material moves slowly near the vessel wall.
Configuration details to confirm
| Specification | What determines it |
|---|---|
| Working capacity | Batch size, headspace, and minimum operating volume |
| Agitation and homogenizing | Viscosity, ingredients, target texture, and batch cycle |
| Heating and cooling | Utility medium, temperature range, and process time |
| Contact materials and finish | Formula chemistry, cleaning procedure, and hygiene standard |
| Controls and discharge | Operator workflow, transfer method, and automation needs |
These systems are used in cosmetics and personal care, including body lotions, creams, and similar emulsions. Related formulations may require different shear levels or mixing sequences, so a sample process review is more useful than selecting equipment by vessel volume alone.
Frequently asked questions
Can one mixer handle several lotion formulas?
Often, but viscosity range, batch size, cleaning changeover, and ingredient sensitivity must be checked against the proposed drive and mixing tools.
What should we send for a quotation?
Provide batch volume, ingredient or viscosity information, process temperatures, heating utilities, mixing steps, cleaning method, required materials, and available plant power. These details let our engineers recommend a configuration and identify any process trials needed before finalizing the design.
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