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Fixed Vacuum Homogenizer with Multi-Stage Shear Head

A fixed vacuum homogenizer with a multi-stage shear head supports batch mixing and particle dispersion while helping reduce entrained air. Vessel materials, drive arrangement, shear head, seals, vacuum system, and optional temperature control are configured around batch volume, viscosity, solids loading, product chemistry, and cleaning requirements. Share process details to define a suitable build.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $7,020.81 through $8,111.84

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Fixed Vacuum Homogenizer for Fine Particle Dispersion

This fixed-type vacuum homogenizer combines a sealed vessel with a multi-stage shear head to disperse solids and reduce agglomerates in liquid batches. Vacuum processing can help limit entrained air during mixing, which matters when bubbles affect filling, appearance, or product stability. The shear head and batch configuration should be matched to the formulation; a target particle size cannot be guaranteed from the machine type alone.

Construction and process configuration

We build the product-contact vessel and wetted components to the agreed material and hygiene requirements. Stainless steel grade depends on the product chemistry, cleaning agents, and corrosion exposure. Weld details, internal polishing, and surface finish are specified with cleanability and inspection in mind. Seal materials must suit both the process temperature and the formulation. These details are best confirmed before fabrication, particularly for sanitary or regulated production.

Drive power, reducer arrangement, and shaft speed are selected around batch volume, viscosity, solids loading, and the shear duty. The multi-stage head is intended to promote repeated dispersion through its working zones, while an optional anchor or other vessel agitator may help move viscous material toward the head. That combination can improve circulation, but it also affects torque, heat generation, and cleanout access.

Heating or cooling can be specified when the process needs temperature control. Jacket design, heat-transfer medium, operating temperature, and sensor placement depend on the product and plant utilities. Vacuum level and operating sequence should also be established from the process, rather than assumed from the word “vacuum.”

Typical configuration information

Item	Engineering basis
Vessel capacity	Selected to match batch size and working-volume range
Wetted materials	Specified by chemistry, cleaning, and compliance needs
Shear head and drive	Configured to viscosity, solids, and dispersion target
Temperature control	Optional; based on process range and utility conditions
Vacuum system	Configured to required process vacuum and batch behavior

Applications and purchasing questions

Typical uses include cosmetic creams, pharmaceutical intermediates, specialty chemicals, and selected food or beverage emulsions. A common sizing mistake is choosing by vessel volume alone: a high-solids paste may need a different drive and circulation arrangement than a low-viscosity liquid in the same batch size.

FAQ: What should we provide for a quotation? Send batch size and working volume, ingredient list or material compatibility concerns, viscosity range, solids content, target dispersion result, temperature limits, vacuum requirement, cleaning method, and available utilities. Also identify applicable sanitary or documentation requirements. These details let our engineers recommend a vessel, shear head, drive, seals, and optional heating configuration that fit the actual process.

100 to 500 Liter Fixed Vacuum Homogenizer for Cream and Shampoo Production

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Fixed Vacuum Homogenizer with Multi-Stage Shear Head

Fixed Vacuum Homogenizer for Fine Particle Dispersion

Construction and process configuration

Typical configuration information

Applications and purchasing questions

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