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Fixed Vacuum Homogenizer with CIP for Emulsifying and Dispersion

A fixed vacuum homogenizer combines high-shear dispersion, vessel agitation, and vacuum processing for emulsifying plant batches. We configure the vessel, rotor-stator head, agitator, seals, materials, and CIP arrangement around product viscosity, batch size, cleaning procedures, and temperature requirements. Share your process details to define a suitable build without relying on unverified standard specifications.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $9,419.01 through $11,243.47

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Fixed Vacuum Homogenizer for Controlled Batch Processing

A fixed vacuum homogenizer is used when an emulsifying plant needs repeatable mixing, dispersion, and deaeration in a stationary vessel. Vacuum can help limit trapped air during processing, while the homogenizing head applies high shear to break down droplets or disperse powders. The right configuration depends on the product’s viscosity, solids, batch size, and sensitivity to heat—not simply the motor rating.

We size the vessel and mixing system around the process sequence. A sweep or anchor agitator may support circulation in viscous batches; a separate high-shear rotor-stator head handles emulsification or dispersion. Drive power, speed control, and gearbox selection are determined by viscosity, required turnover, and operating time. For shear-sensitive products, the mixing sequence and rotor-stator exposure may need adjustment to manage temperature rise and texture.

Construction and cleaning considerations

Product-contact surfaces are commonly specified in 304 or 316L stainless steel, with the grade selected according to ingredients, cleaning chemicals, and corrosion exposure. Welds in contact areas should be finished to the agreed hygienic standard, with surface roughness and polish documented in the purchase specification. Seal materials must suit product chemistry, temperature, and vacuum conditions. Shaft seals, ports, and internal fittings deserve particular attention because they can retain residue if poorly positioned.

The integrated CIP system can be configured around the vessel, spray devices, pipework, and cleaning recipe. CIP performance depends on flow, coverage, chemistry, temperature, and time; a CIP connection alone does not establish cleaning validation. Optional jacket heating or cooling may be considered when the formulation needs temperature control. Heating medium, control range, and sensor placement should be confirmed from the process requirements.

Configuration data

Item	Specification basis
Working volume	Batch size, headspace, and process sequence
Homogenizer and agitator	Viscosity, solids, shear requirement, and mixing time
Vacuum system	Required operating vacuum and vapor characteristics
Contact materials and finish	Product compatibility and cleaning procedure
CIP and temperature control	Cleaning recipe and thermal process needs

Applications and FAQs

Typical duties include cosmetic creams, personal-care emulsions, food sauces, and chemical dispersions. Can one machine handle multiple recipes? Often, but seal compatibility, cleaning coverage, and batch-size turndown must be checked. Is a vacuum level or capacity standard? No; both depend on the formulation and process target.

For a quotation, send batch volume, ingredient and viscosity ranges, process steps, target temperature, vacuum requirement, cleaning chemicals, and electrical or plant constraints. These details let our engineers recommend a practical vessel, drive, seal, and CIP arrangement rather than an underspecified standard build.

300L/400L Vacuum Homogenizer Mixer with Heating for Cosmetics

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Fixed Vacuum Homogenizer with CIP for Emulsifying and Dispersion

Fixed Vacuum Homogenizer for Controlled Batch Processing

Construction and cleaning considerations

Configuration data

Applications and FAQs

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