Electric Heating Mixing & Emulsifying Tank with Anchor Scraper Reactor, High-Speed Emulsifier, Controller Box

Electric Heating Mixing & Emulsifying Tank with Anchor Scraper and High-Speed Emulsifier

This unit combines a jacketed mixing tank, an anchor stirrer with scrapers, and a high-shear emulsifier in one compact package. It is designed for production lines that require heating, blending, and fine emulsification in a single vessel. Typical applications include liquid soaps, lotions, creams, adhesives, paints, and chemical intermediates.

We build the tank from 304 or 316L stainless steel, depending on your process media. The inner surface is electropolished to Ra ≤ 0.4 µm, and the outer shell is matte-finished for easy cleaning. All welds are fully penetrated and ground smooth to prevent product buildup and bacterial growth.

The anchor mixer runs at low speed and uses PTFE scrapers to wipe the vessel wall continuously. This ensures uniform heat transfer and prevents scorching, especially when working with viscous or heat-sensitive products. The high-speed emulsifier operates at up to 2800 rpm, creating a strong suction that draws materials into the stator-rotor head for rapid dispersion and particle size reduction.

Electric heating is controlled by a thermocouple and a digital controller, with options for oil or water circulation cooling. The control box houses the inverter drives, temperature display, and safety interlocks. You can choose manual or automatic operation, and we can integrate a timer or recipe memory if needed.

Sealing is handled by a mechanical seal on the agitator shaft, rated for atmospheric or light vacuum service. For pressure applications, we can upgrade to a double mechanical seal or a magnetic drive. The tank is also available with a CIP spray ball for in-place cleaning.

Technical Specifications

Selection Checklist

Before requesting a quote, consider the following:

• What is your batch size and working volume?
• What is the chemical composition and concentration of your materials?
• What are the operating and maximum design temperatures?
• Is the process under atmospheric, vacuum, or pressure?
• What is the viscosity and solid content?
• Do you require heating, cooling, or both?
• What mixing outcome do you need – simple blending, dispersion, or fine emulsion?
• Are there specific cleaning, sealing, or regulatory requirements?

These details help us determine the correct vessel design, motor power, and control features. For instance, a high-viscosity product may need a stronger anchor motor and a larger scraper surface. A corrosive chemical may require 316L or a special lining.

Frequently Asked Questions

Q: Can I use this tank for both mixing and emulsifying?
Yes, the anchor stirrer handles bulk mixing, while the high-speed emulsifier provides fine dispersion. You can run them separately or together.

Q: How do I clean the tank?
We offer a CIP spray ball as an option. The polished surface and smooth welds make manual cleaning straightforward as well.

Q: What is the lead time?
Typical lead time is 4–6 weeks after approval of drawings, depending on capacity and customization.

Q: Do you provide installation support?
We provide detailed drawings and can offer on-site commissioning if required, at an extra cost.

Next Steps

To get an accurate quote, please share your process details with our engineers: material type, batch volume, operating temperature, pressure, and mixing requirements. We will recommend the right configuration and provide a competitive factory-direct price. Contact us with your specifications.