Cosmetic High Shear Homogenizer for Cream, Lotion and Gel Production
This cosmetic high shear homogenizer is configured for the actual mixing demands of creams, lotions, gels, and body milk. Rotor-stator selection, vessel agitation, motor and drive sizing, product-contact materials, and optional heating or cooling depend on batch volume, formulation, viscosity, and cleaning requirements. Share your process details to define a practical equipment configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,826.78 through $9,923.95
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Homogenizing creams, lotions, and gels
Cosmetic emulsions can be difficult to scale: oil and water phases may separate, powders can form lumps, and viscosity often rises as a batch cools. We configure high-shear homogenizing systems around the formulation, batch size, and required process sequence rather than assuming one rotor-stator arrangement suits every product. The mixer can be specified for skincare creams, lotions, gels, body milk, and similar personal-care products.
A rotor-stator head creates localized shear to disperse droplets or break down agglomerates. Its position, head geometry, and operating speed affect circulation and shear exposure. A separate anchor or sweep agitator may be appropriate for viscous batches, helping move material toward the homogenizer and reduce stagnant zones. The right combination depends on viscosity during processing, powder addition, and whether the vessel is operated under vacuum.
Construction and process options
Product-contact parts are commonly specified in 304 or 316L stainless steel. The choice depends on ingredients, cleaning chemicals, and corrosion risk; 316L may be preferred for more demanding formulations. Welds, internal corners, and drainability should be reviewed against the cleaning method. Contact surfaces can be polished to an agreed finish, with the required finish and inspection criteria confirmed in the quotation. Seal materials must also suit the product, temperature, and cleaning agents.
Where the recipe requires heating or cooling, a jacketed vessel can be considered. Heating may use plant-supplied hot water, steam, or another agreed utility. Temperature sensors and controls are selected to match the process range and control needs. Motor power, gearbox, speed control, and impeller design are sized from batch volume, viscosity, and mixing duty—not from vessel capacity alone. Mechanical seals and service access should be discussed early, particularly for frequent product changes.
Configuration details to confirm
| Item | Determined by |
|---|---|
| Batch capacity and vessel geometry | Working volume, headspace, and installation limits |
| Homogenizer and agitator | Viscosity profile, solids, and target dispersion |
| Motor and speed control | Load, process stages, and available electrical supply |
| Heating, cooling, and vacuum | Recipe temperatures, utilities, and deaeration needs |
Frequently asked questions
Can one machine make both lotion and thick cream? Often, but the viscosity range and batch size must be reviewed to select suitable drives and agitators.
What should be sent with a quotation request? Provide batch volume, a sample formula or ingredient list, viscosity at process temperatures, target cycle time, utilities, cleaning method, and site constraints. These details let our engineers recommend a configuration and identify tradeoffs before pricing.
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Price range: $2,758.88 through $3,049.67We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
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