600L Stainless Steel Reactor Tank Double Jacket Mixer with Electric or Steam Heating

We build this 600L reactor tank for production lines that need reliable heating, mixing, and cooling in one vessel. It is a double-jacketed design, meaning the outer shell surrounds the main vessel, allowing heat transfer fluid or steam to circulate and control the process temperature.

The tank is constructed from stainless steel, typically 304 or 316L, depending on your product\’s corrosiveness and cleanliness requirements. We weld with full penetration and grind the internal surfaces to a smooth finish, which reduces product adhesion and makes cleaning easier. For pharmaceutical or food applications, we can provide electropolishing and sanitary tri-clamp connections.

Agitation is handled by a top-mounted motor and gearbox, driving an agitator shaft with turbine or paddle blades. We match the impeller type to your mixing needs—whether you require gentle blending, high-shear dispersion, or uniform heat transfer. The double jacket works with either electric heating elements or steam, and we can also add a cooling coil or a separate cooling jacket for precise temperature control.

Standard features include a pressure relief valve, temperature probe, and a discharge valve at the bottom. Options include vacuum operation, different seal types (mechanical or magnetic), variable speed drives, and CIP spray balls. We can customize the nozzle sizes and locations to fit your existing piping.

This reactor suits a range of industries—chemical processing, pharmaceuticals, food and beverage, cosmetics, and adhesives. For example, it can be used to mix resin solutions, heat and blend creams, or ferment and culture products under controlled conditions.

Technical Specifications

FAQ

Q: What is the difference between an electric and steam jacket?
Electric jackets use heating elements directly on the jacket, ideal for smaller tanks where steam is not available. Steam jackets provide faster heating and are more economical for larger volumes, but require a steam source.

Q: Can I use this reactor for vacuum processes?
Yes, we can design the tank to withstand vacuum conditions. The seal and flanges must be selected for vacuum duty, and we can add a vacuum gauge and port.

Q: How do I choose between 304 and 316L stainless steel?
316L offers better corrosion resistance to chlorides and acids. If your product contains salt, acidic components, or requires high purity, 316L is a safer choice. For general non-corrosive liquids, 304 is adequate and more cost-effective.

Q: What maintenance is required?
Regularly check the agitator seal for wear, lubricate the gearbox, and clean the tank after each batch to prevent buildup. The heating elements or steam jacket should be inspected periodically for scale or leaks.

Q: Can you customize the nozzles and ports?
Absolutely. We can add extra inlets, sensors, sight glasses, or manholes based on your process diagram. Provide your P&ID or a list of required connections, and we will adapt the design.

When requesting a quote, please provide the following details: the materials you will process (chemical composition, concentration), batch size and working volume, operating and design temperatures, pressure requirements (atmospheric, positive, or vacuum), viscosity and solids content, heating/cooling needs, and the desired mixing effect. Also mention any cleaning or compliance standards (e.g., FDA, CE, ATEX). With this information, our engineers can recommend the proper vessel configuration, agitator type, and optional features, and give you an accurate price and lead time.