500L Vacuum Emulsifying Mixer with Hydraulic Lift and Heating
A 500 L vacuum emulsifying mixer with hydraulic lifting, homogenizing, and steam or electrical heating options. The configuration includes oil and water pots, with vessel materials, auxiliary-pot sizing, agitator selection, seals, and controls determined by the formulation, cleaning method, and available plant utilities.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,505.03 through $10,039.34
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
500L Vacuum Emulsifying Mixer for Batch Processing
This 500 L vacuum emulsifying mixer is designed for processes that combine heating, agitation, and high-shear homogenization in one vessel. Hydraulic lifting provides access to the process tank for cleaning and inspection. The vacuum system can support deaeration during mixing, which is useful when entrained air affects product appearance, filling, or stability. The actual working volume and batch size should be confirmed against the product’s foaming behavior, viscosity, and required headspace.
The configuration includes oil and water pots for preparing separate phases before they are transferred or combined with the main batch. Their capacities, transfer arrangement, and heating requirements should be defined from the formulation and batch sequence; they are not specified by the 500 L mixer capacity.
Construction and process configuration
Product-contact surfaces can be specified in a suitable stainless steel grade based on ingredients, cleaning chemicals, and regulatory requirements. Stainless steel 304 may suit many general applications, while corrosive formulations or stricter process requirements may call for 316L. Welds, internal corners, and surface finish should be agreed before fabrication, especially where residues could collect or cleaning access is limited. Seal materials also need to match product chemistry, operating temperature, and cleaning method.
Heating is available by steam or electrical means. Steam heating depends on the site’s steam supply and required temperature control; electrical heating depends on available power and the selected heating design. We confirm the control range and heating arrangement from the process duty rather than assume a heating rate. The agitator, homogenizer, motor, and gearbox are selected according to viscosity, shear sensitivity, and batch behavior. A high-shear head can improve emulsification, but its speed and operating time must suit the formulation to avoid excess heat or unwanted aeration.
Key specification basis
| Item | Available information |
|---|---|
| Main vessel capacity | 500 L |
| Lifting arrangement | Hydraulic lift |
| Process functions | Vacuum mixing, emulsifying, homogenizing |
| Heating options | Steam or electrical |
| Auxiliary vessels | Oil pot and water pot; sizes and details to confirm |
Applications and purchasing details
Typical process discussions include creams, lotions, ointments, sauces, and other formulations requiring controlled phase mixing. Before requesting a quotation, send the batch recipe or representative viscosity, target batch size, operating temperature, vacuum requirement, cleaning procedure, available utilities, and any material or surface-finish standards. These details help our engineers specify vessel geometry, drive sizing, seals, controls, and auxiliary-pot arrangement. Confirm whether 500 L refers to total or usable volume, and describe the transfer and discharge steps; these decisions affect the final equipment layout and daily operation.
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We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
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