200L Jacketed Stainless Steel Reactor with Explosion-Proof Motor, PID/PLC Control for Pyrolysis & Chemical Processing
200L jacketed stainless steel reactor with explosion-proof motor and PID/PLC control for pyrolysis and chemical processing. Built for uniform heating, safe operation, and easy cleaning in demanding batch production environments.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,664.07 through $4,597.68
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
200L Jacketed Stainless Steel Reactor for Pyrolysis and Chemical Processing
This 200-liter reactor is built for processes that demand tight temperature control and operator safety. The jacketed heating design allows uniform heat transfer through the vessel wall, which matters when you\’re running pyrolysis reactions or handling heat-sensitive chemical batches. We fabricate the main body from stainless steel to resist corrosion and maintain product purity over long production runs.
The vessel comes with an explosion-proof motor and pump, making it suitable for facilities that handle volatile solvents or reactive intermediates. A PID/PLC control system manages the heating cycle, so you can set a temperature curve and let the unit hold it without constant manual adjustment. That frees up your operators to focus on other parts of the line.
Internally, the tank is welded with full penetration and the wetted surfaces are polished to reduce fouling and simplify cleaning between batches. The jacket is available for steam or thermal oil circulation, depending on what your plant already has. We can also add a cooling coil if your process requires rapid quench after the reaction phase.
We understand that every process has its own quirks. That\’s why we offer flexibility in the agitator type, seal arrangement, and nozzle layout. Whether you need an anchor stirrer for high-viscosity material or a turbine impeller for better mixing, we can match the configuration to your actual process conditions.
Typical Applications
- Pyrolysis experiments and small-scale production
- Chemical synthesis and intermediate processing
- Pharmaceutical batch reactions
- Specialty chemical blending
Technical Specifications
| Capacity | 200L (working volume approx. 160L) |
| Material | Stainless steel (SS304/SS316L available) |
| Heating | Jacket heating (steam or thermal oil) |
| Motor | Explosion-proof motor and pump |
| Control | PID/PLC temperature control |
| Design pressure | Atmospheric or custom pressure rating |
| Surface finish | Internal mirror polish, external matte |
FAQ
Q: Can this reactor handle vacuum operation?
The standard unit is designed for atmospheric pressure. If you need vacuum, we can reinforce the vessel and change the seal type accordingly.
Q: What types of agitators can be installed?
Anchor, paddle, turbine, or helical ribbon are all possible. The right choice depends on your material\’s viscosity and mixing requirements.
Q: How do I clean the reactor between batches?
The polished internal surface and smooth welds make manual cleaning straightforward. For automated cleaning, we can add spray balls for CIP.
Selecting the Right Configuration
Before requesting a quote, consider these details: the exact chemical composition and concentration of your feed, your batch volume, operating and design temperatures, whether the process runs at atmospheric, positive, or vacuum pressure, and your mixing expectations. Also note any cleaning or compliance standards you need to meet.
Send us your process parameters—material, batch size, temperature range, pressure requirements, and agitation needs. We\’ll recommend the appropriate vessel construction and provide a configuration that fits your production line.
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