2000 L Vacuum High Shear Mixer for Cream Soap with Scraper
A 2,000 L vacuum high-shear mixer for cream and soap batches combines rotor-stator dispersion with bulk blending and wall scraping. Vessel material, working volume, drive sizing, seals, heating, and temperature controls depend on product rheology, batch sequence, cleaning method, and site utilities. Share these process details when requesting a configuration review or quotation.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,923.41 through $11,538.94
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process overview
This 2,000 L vacuum high-shear mixer is intended for cream and soap batches that need controlled wetting, dispersion, and blending while limiting air entrainment. The rotor-stator head supplies localized shear; the main agitator moves material through the vessel, and the wall scraper helps reduce stagnant product near the heated or cooled surface. The required combination depends on viscosity, batch size, powder addition rate, and the finished product’s sensitivity to shear.
Vacuum can assist deaeration and reduce bubbles in creams, but it affects vessel design, seals, and operating procedure. We size the drive and select the mixing elements around the actual product and process sequence, rather than assuming one impeller arrangement suits every soap or emulsion.
Construction and configuration
Product-contact parts are commonly specified in 304 or 316L stainless steel. The grade should follow the formulation, cleaning chemicals, chloride exposure, and applicable plant requirements. Welds need suitable finishing and inspection; the internal finish and polishing level should be agreed against cleanability needs. Seal materials and shaft-seal arrangement are selected for product compatibility, temperature, vacuum conditions, and cleaning method.
Heating may be configured through a jacket or another agreed heat-transfer arrangement. Temperature range, utility type, ramp time, and control accuracy are project-specific. Scraper material and clearance also require review: close contact can improve heat transfer and wall turnover, while product abrasiveness and vessel geometry influence wear and maintenance.
Motor, gearbox, rotor-stator geometry, and agitator type are selected from rheology and process targets. High viscosity may call for greater torque and a different anchor or sweep arrangement; high shear alone does not guarantee a uniform batch. The drive and electrical configuration must also match the installation environment and local standards.
Preliminary specification
| Item | Specification basis |
|---|---|
| Nominal vessel capacity | 2,000 L; working volume to be confirmed |
| Mixing functions | Vacuum, high shear, blending, wall scraping |
| Product-contact material | 304 or 316L, subject to process review |
| Heating and temperature control | Configured to batch and utility requirements |
| Power, speed, finish, seals | Finalized from product and site data |
Applications and purchasing questions
Typical applications include cosmetic creams, personal-care emulsions, and selected liquid or paste soap batches. Confirm whether powders are added under vacuum, whether the batch foams, and how cleaning is performed. For example, a shear-sensitive cream may need a different rotor-stator duty than a soap paste with high solids.
FAQ
Is 2,000 L the usable batch volume? Not necessarily; provide the target working volume and required headspace.
What should a quotation request include? Send batch size, ingredients or viscosity range, process stages, temperature profile, vacuum target, cleaning method, available utilities, and plant electrical requirements. These details let our engineers recommend a practical vessel, drive, seal, and mixing arrangement.
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