Vacuum Homogenizer Mixer for Cosmetics Mayonnaise Ketchup and Dressings
A configurable vacuum homogenizer mixer for producing cosmetic creams, mayonnaise, ketchup, and salad dressings. Vessel capacity, contact materials, agitator and homogenizer design, heating, vacuum, and discharge arrangements are selected around the recipe, batch size, cleaning method, and plant utilities. Share product viscosity and process targets to help determine a suitable configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,361.83 through $10,663.12
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum Mixing for Emulsions and Viscous Products
This vacuum homogenizer mixer is configured for batches that need controlled blending, emulsification, and reduced air entrainment. Typical products include cosmetic creams, mayonnaise, ketchup, and salad dressing. These formulations do not behave alike: a thick cream may need strong wall-scraping agitation, while a dressing may require gentler mixing to limit oil separation or excess shear. We size the vessel and select the mixing arrangement around the product and production cycle, rather than assuming one rotor design fits every recipe.
Construction and process configuration
Product-contact parts are commonly specified in 304 or 316L stainless steel. The choice depends on ingredients, cleaning chemicals, chloride exposure, and sanitation requirements. Welds in contact areas should be continuous, dressed, and finished to the agreed surface standard; the required polish level should be confirmed with the customer rather than inferred from appearance. Seal materials also need review against product oils, cleaning agents, temperature, and vacuum conditions.
Agitator type, scraper arrangement, homogenizer location, motor, and reducer are selected according to viscosity, batch size, and target texture. A high-shear head can help reduce droplet size, but excessive shear may affect heat-sensitive ingredients or product structure. Heating may be specified through a jacket or another suitable arrangement. Temperature range, heating and cooling duty, control method, and utility supply depend on the recipe and plant services.
Configuration data to confirm
| Parameter | Selection basis |
|---|---|
| Working and batch capacity | Target batch size, headspace, and production schedule |
| Contact materials and finish | Formula chemistry, cleaning method, and hygiene standard |
| Agitation and homogenization | Viscosity, emulsion structure, and required mixing time |
| Heating and temperature control | Recipe limits, heat load, and available utilities |
| Vacuum and discharge | Deaeration needs, product flow, and downstream equipment |
Applications and practical questions
Food manufacturers may use the system to emulsify mayonnaise or blend ketchup and dressings; cosmetic plants may process creams and lotions. Pharmaceutical or specialty chemical use requires separate review of material, cleaning, and validation requirements.
Can one mixer handle all these products? Sometimes, but viscosity range, batch size, and cleaning changeover must be checked. What should be supplied for a quotation? Send the batch volume, recipe or ingredient properties, target temperature, mixing time, cleaning procedure, utilities, and discharge method. These details let our engineers recommend a workable configuration and identify trade-offs before drawings are prepared.
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