Vacuum Homogenizer Mixer for Hair Paste and Gel with Double-Jacket Reactor
This vacuum homogenizer mixer is designed for hair paste and gel batches that require controlled blending, dispersion, and optional deaeration. Its double-jacket vessel can be configured for heating or cooling, while the agitator, homogenizer, seals, and controls are selected around the formulation, batch size, cleaning procedure, and available plant utilities. Share process details to define a suitable configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,937.20 through $10,418.09
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum Mixing for Hair Paste and Gel Production
Hair pastes and gels can be difficult to process when powders form lumps, waxes need melting, or air becomes trapped during mixing. We configure this vacuum homogenizer mixer around the batch size, ingredient sequence, viscosity, and required finish. A double-jacket vessel can support heating or cooling through a specified thermal fluid circuit; the actual temperature range and heat-transfer performance depend on the product, jacket design, and utility conditions.
Mixing and vessel construction
The mixer may combine a vessel agitator with a high-shear homogenizing head. The agitator moves material through the batch, while the homogenizer helps disperse powders and break down agglomerates. Impeller style, speed, drive power, and homogenizer placement should be selected against the formulation’s viscosity and shear sensitivity. A very high shear rate is not automatically desirable: it can add heat or affect texture.
Product-contact parts are commonly specified in 304 or 316L stainless steel according to chemical compatibility, cleaning requirements, and site standards. Welds, internal corners, and the selected surface finish should suit the required cleanability. Seal materials must match the formula, cleaning agents, temperature, and vacuum conditions. We confirm these details before fabrication rather than assuming one material or finish fits every product.
Configuration details to confirm
| Item | Selection basis |
|---|---|
| Working and total volume | Batch size, headspace, and foaming behavior |
| Agitator and homogenizer | Viscosity, dispersion target, and shear limits |
| Jacket and temperature control | Heating or cooling duty and available utilities |
| Drive and controls | Load, operating speed, voltage, and control requirements |
| Vacuum and seals | Process vacuum target, leakage limits, and product compatibility |
Heating may use steam, hot water, or another specified thermal medium. Control strategy depends on batch behavior and the required temperature profile. Motor and reducer sizing should account for start-up torque at the coldest or most viscous condition, not just normal running load.
Applications and purchasing questions
Typical applications include hair styling paste, conditioning gel, and cosmetic creams with similar mixing needs. Can one machine handle several formulas? Often, but viscosity range, cleaning method, and changeover time must be reviewed. Is a vacuum system always needed? It is useful when deaeration or reduced air entrainment matters; the required vacuum level depends on the process.
To request a quotation, provide batch volume, formula viscosity or a representative sample, ingredient addition order, target temperature, cleaning method, utilities, and production schedule. These details let our engineers recommend a vessel size, drive arrangement, jacket, seals, and controls that fit the actual process.
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