Vacuum Emulsifying Mixer for Cosmetic Cream, Lotion & Gel Production
Vacuum emulsifying mixers are configured for cosmetic creams, lotions, conditioners, sunscreen emulsions, and gels. Vessel materials, agitator and homogenizer selection, heating or cooling, seals, and surface finish depend on the formulation, batch size, viscosity, and cleaning method. Share these process details to help our engineers recommend a suitable production configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,668.39 through $10,853.73
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process-focused vacuum emulsifying
We configure vacuum emulsifying mixers around the product’s viscosity, batch size, and process sequence. In cream and sunscreen production, the challenge is often wetting powders and building a stable emulsion without pulling air into the batch. Hair conditioners may need a different agitation profile to disperse conditioning agents while limiting excessive shear. A vacuum vessel, scraper agitator, and bottom or inline homogenizer can be specified to suit these steps; the homogenizer’s position and operating sequence depend on the formulation and target texture.
Construction and process options
Product-contact surfaces are commonly specified in 316L stainless steel, with 304 stainless steel considered for non-product-contact structures where appropriate. Final material selection depends on ingredients, cleaning chemicals, and site requirements. We discuss weld quality, drainability, internal polishing, and inspection requirements before fabrication. Seal materials must also be checked against product chemistry, temperature, and cleaning procedures. These details affect cleanability and service life, not just the equipment’s appearance.
Heating or cooling can be arranged through a jacket, with the heat-transfer medium, control range, and ramp time selected for the batch. Agitator motor and gearbox sizing depend on working volume, viscosity, scraper load, and whether the product changes consistency during processing. A variable-speed drive can support controlled mixing stages. The homogenizer is selected around dispersion needs and allowable shear; a higher-shear arrangement is not automatically suitable for every formula.
Typical applications and configurable specifications
Typical applications include cosmetic creams, lotions, hair conditioners, sunscreen emulsions, and gels. Food, pharmaceutical, or chemical service requires a separate review of material, hygienic, documentation, and regulatory requirements.
| Item | Configuration basis |
|---|---|
| Batch capacity | Working volume and vessel geometry |
| Contact materials | Product chemistry and cleaning method |
| Agitation | Viscosity, batch stage, and scraper needs |
| Homogenizer | Dispersion target and process sequence |
| Thermal control | Heating/cooling duty and required temperature profile |
Questions to resolve before ordering
Can one mixer handle several formulas? Often, but viscosity range, batch size, cleaning changeover, and shear sensitivity must be reviewed together. What should we receive for a quotation? Provide target and minimum batch volumes, ingredient or product examples, viscosity if known, process temperatures, mixing sequence, cleaning method, power supply, and installation constraints. A representative trial batch or formulation data helps our engineers recommend a practical configuration rather than size the machine from vessel volume alone.
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