Vacuum Emulsifying Mixer for Chili Paste, Mayonnaise and Ketchup
This vacuum emulsifying mixer is configured for chili paste, mayonnaise, tomato ketchup, and similar products across capacities from 5 to 5000 L. Agitator design, motor and gearbox sizing, product-contact stainless steel, seals, heating, and discharge details depend on batch volume, viscosity, ingredients, cleaning conditions, and the required finished texture.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,243.48 through $8,687.11
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum emulsifying for sauces and pastes
Chili paste, mayonnaise, and tomato ketchup place different demands on mixing. Chili products may contain skins, seeds, or fibrous particles; mayonnaise needs controlled oil incorporation; ketchup can become difficult to discharge as viscosity rises. We configure this vacuum emulsifying machine around the recipe, batch size, and required texture rather than assuming one rotor or agitator suits every product.
Available capacity spans 5–5000 L. Confirm whether the quoted volume is vessel capacity or usable working volume: headspace is needed for mixing and vacuum operation, and the right allowance depends on foaming, viscosity, and batch behavior. A sample or process trial can help establish the mixing sequence and discharge method before finalizing the design.
Construction and drive selection
Product-contact construction can be specified in 304 or 316L stainless steel according to the formulation, cleaning chemicals, and corrosion exposure. Weld finish, internal polishing level, and drainability should be agreed in the drawing review; surface requirements affect fabrication and inspection. Seal materials must suit product oils, acids, cleaning temperatures, and vacuum service. We confirm these details rather than treating a material grade or seal type as universal.
The motor, gearbox, and agitator are selected against batch volume and the highest expected viscosity, not just water-like startup conditions. A high-shear rotor-stator can reduce particle size and disperse ingredients, while a separate scraper or anchor agitator may be appropriate for wall turnover in a viscous batch. Speed control and drive sizing depend on the recipe and duty cycle. Heating, when required, can be arranged through a jacket using a suitable plant heat source; the heating method and temperature-control arrangement are determined by the process and available utilities.
Technical specification guide
| Item | Configuration basis |
|---|---|
| Capacity | 5–5000 L; confirm working volume |
| Applications | Chili paste, mayonnaise, tomato ketchup, and related sauces |
| Product-contact metal | 304 or 316L, subject to formulation |
| Agitation and heating | Selected to suit viscosity, texture, and process requirements |
Common questions
Can one configuration handle all three products? Possibly, but particle content, oil addition, viscosity, and target texture can call for different agitator details or operating sequences.
What should be included in a quotation request? Send batch and working volume, ingredient list, particle size, target temperature, required output, cleaning method, available utilities, and discharge or packaging connection details. These inputs let our engineers recommend a practical vessel, drive, seal, and heating arrangement.
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