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Stainless Steel Explosion-Proof Jacketed Reactor with PLC for Cosmetic, Biotech

Explosion-proof stainless steel jacketed reactor with PLC control for cosmetic, biotech, and food production. Customizable heating, cooling, and agitation options. Ideal for temperature-sensitive and volatile processes. Built with polished interior for easy cleaning and available with CIP/SIP. Contact us for a tailored configuration.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: [SUS304 / SUS316L]
Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $3,915.98 through $4,843.28

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Explosion-Proof Jacketed Reactor for Demanding Batch Processes

This stainless steel reactor is built for operations where safety, temperature control, and repeatable mixing matter. We fabricate it with a jacketed shell for heating or cooling, a PLC-based control system, and an explosion-proof design suitable for volatile solvents or dusty environments. It\’s a workhorse for cosmetic emulsions, biotech intermediates, and food sauces that require consistent thermal and mechanical treatment.

The vessel is available in SS304 or SS316L, depending on your process chemistry. We pay close attention to weld quality — full penetration welds, smooth transitions, and no crevices that could trap product. Interior surfaces are mechanically polished to a Ra ≤ 0.4 μm for easy cleaning and product release. The exterior can be brushed or painted per your plant standards.

Heating and cooling are handled through a welded dimple or half-pipe jacket. You can choose steam, thermal oil, or chilled water as the media. The PLC controls temperature ramps, hold times, and agitation speed, with alarms for deviation. For flammable media, we fit explosion-proof motors and electrical enclosures rated for the zone.

Agitator selection depends on your product\’s viscosity and mixing requirement. We offer anchor, paddle, turbine, or helical ribbon impellers, paired with a mechanical seal or a sanitary double mechanical seal. The bottom discharge valve is flush to avoid dead zones.

Typical applications include lotions, creams, gels, vaccine intermediates, enzyme solutions, tomato sauce, and fruit purees. Each industry has its own cleaning and validation expectations — we can design for CIP/SIP if needed.

Technical Specifications

Parameter	Available Options
Capacity	Customized from lab scale to production scale
Material	SS304, SS316L, or other alloys
Wall thickness	Designed per pressure and strength requirements
Heating	Steam, thermal oil, electric (optional)
Cooling	Chilled water, brine, or other media
Working pressure	Atmospheric or pressurized (custom)
Design temperature	Based on process, up to 200°C or more
Agitator	Anchor, paddle, turbine, helical ribbon
Seal	Mechanical seal or double mechanical seal
Surface finish	Internal Ra ≤ 0.4 μm, external brushed
Optional	CIP/SIP, explosion-proof motor, PLC touchscreen, pressure transmitter

Frequently Asked Questions

How do I choose the right material? Consider the chemical compatibility and corrosion resistance. SS316L is common for acidic or chloride-containing products. We can help you review your process.

What if I need vacuum operation? We can design the vessel for full vacuum or partial vacuum, with appropriate reinforcement and sealing.

Can I clean the reactor easily? Yes, the polished interior and flush bottom valve allow thorough cleaning. We can also add spray balls for CIP.

Is the PLC system easy to program? The PLC comes with a user-friendly HMI. We provide standard recipes and can customize the logic for your process.

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