Fixed-Type Vacuum Emulsifying Homogenizer with Heating and Cooling
A fixed-type vacuum emulsifying homogenizer combines high-shear mixing with vacuum processing and heating or cooling for controlled batch production. Vessel capacity, contact materials, seals, agitator design, drive sizing, and temperature controls are configured around the formulation and process conditions. Share batch range, viscosity, cleaning requirements, utilities, and target operating conditions to develop a practical equipment specification.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,145.10 through $10,278.18
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Fixed-Type Vacuum Emulsifying Homogenizer
This fixed-vessel system combines high-shear homogenization, vacuum processing, and heating or cooling for batches that need controlled emulsification, dispersion, or deaeration. It is commonly specified for creams, gels, sauces, and other viscous products. The vessel stays in place during production; confirm how the batch will be discharged and how the interior will be cleaned before finalizing the layout.
Vacuum can help reduce entrained air during mixing, but the required vacuum level and operating sequence depend on the formulation, batch size, and process. Powder addition, foaming tendency, viscosity changes with temperature, and the required final texture should all be discussed during equipment sizing.
Construction and configuration
Product-contact parts can be specified in 304 or 316L stainless steel according to chemical compatibility, cleaning agents, and hygiene requirements. We define weld finishing and internal surface treatment against the cleaning method and product sensitivity; a polished surface alone does not establish cleanability. Seal materials must also suit the product, temperature, vacuum conditions, and any cleaning cycle. The fabrication specification should identify contact surfaces, weld treatment, and seal requirements.
Heating and cooling may be configured around the vessel, with the heat-transfer medium and control approach selected for the batch duty. Jacket design, heating source, cooling-water conditions, target temperature range, and ramp time affect the configuration. The agitator and high-shear head are selected around viscosity, batch geometry, solids, and the required circulation pattern. Motor and gearbox sizing depend on torque demand and operating conditions, not just vessel volume.
Technical specification overview
| Item | Configuration basis |
|---|---|
| Machine type | Fixed-type vacuum emulsifying homogenizer |
| Process functions | High-shear mixing, vacuum processing, heating and cooling |
| Working capacity | Specified from batch size, working fill, and process behavior |
| Contact material | 304 or 316L stainless steel, subject to compatibility review |
| Drive and agitator | Selected for viscosity, torque, and mixing requirements |
| Temperature and vacuum range | Defined from the process and utility conditions |
Applications and purchasing questions
Typical applications include cosmetic emulsions, pharmaceutical creams, food sauces, and chemical dispersions, subject to material and sanitation review. A frequent sizing error is using nominal vessel volume as the batch volume; minimum and maximum working fills can change circulation and homogenization performance.
FAQ: Can one configuration handle different formulas? Often, but viscosity, solids, batch size, and cleaning requirements may call for different agitators, drives, seals, or operating procedures.
What should we receive for a quotation? Provide batch volume and working range, ingredients and viscosity if known, process steps, target temperature and vacuum conditions, cleaning method, utilities, and installation constraints. These details let our engineers recommend a suitable vessel and drive configuration rather than quote from volume alone.
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