Fixed High Shear Vacuum Emulsifier Mixer 100 to 1000 L - Image 1

Fixed High Shear Vacuum Emulsifier Mixer 100 to 1000 L - Image 2

Fixed High Shear Vacuum Emulsifier Mixer 100 to 1000 L

Fixed high-shear vacuum mixer emulsifier for cosmetic production in 100 to 1,000 L batch sizes. Configuration depends on product viscosity, batch volume, shear requirements, vacuum duty, temperature range, cleaning method, and available utilities. Share formulation and process details to determine suitable vessel materials, agitator and drive sizing, seals, heating options, and controls.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: [SUS304 / SUS316L]
Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $6,581.78 through $7,675.01

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Fixed High Shear Vacuum Emulsifier Mixer

This fixed-type vacuum mixer is designed for cosmetic batches from 100 to 1,000 L. It combines vessel mixing with high-shear processing for emulsions, creams, lotions, and similar products where powder wet-out, droplet reduction, or batch consistency is a concern. Vacuum processing can help limit entrained air, but the required vacuum level and cycle depend on the formulation, batch size, and process sequence.

Capacity alone is not enough to size the system. A 100 L vessel running a viscous cream has different torque and circulation needs than a 1,000 L batch of a low-viscosity lotion. We select the agitator, high-shear head, motor, and gearbox around viscosity, density, shear sensitivity, solids content, and target batch time. Anchor or sweep agitation may be considered for wall movement in viscous products; the high-shear assembly handles dispersion and emulsification. Drive selection must account for startup under load, not just steady operation.

Materials and fabrication

Product-contact stainless steel grade is specified against the formulation and cleaning chemistry. 316L may be appropriate where chloride exposure or more demanding corrosion resistance is a concern; 304 may suit other services. Welds, internal finish, and polishing requirements should be agreed before fabrication, including any hygienic or cleanability targets. Seal materials and shaft-seal arrangement also require review for temperature, product compatibility, and vacuum duty. These details affect cleaning, maintenance intervals, and long-term reliability.

Heating and controls

Where thermal processing is required, jacket heating or another configured heat-transfer arrangement can be evaluated. Utility availability, desired ramp time, product viscosity, and allowable temperature variation determine the design. Temperature sensing location and control response matter: a vessel reading may not reflect conditions near a high-shear zone. Cooling provisions can also be specified when the process is heat-sensitive.

Technical specifications

Item	Details
Configuration	Fixed type
Working capacity range	100–1,000 L; final working volume to be confirmed
Process functions	High-shear mixing and vacuum processing
Application stated	Cosmetic production
Motor, speed, vacuum level, finish, and heating	Specified to process and site requirements

Questions to resolve before quotation

Can one configuration cover the full capacity range? Not necessarily. Vessel geometry and drive sizing depend on the actual batch schedule and formulation range.

What should we send? Provide batch volumes, ingredient properties, process steps, target temperatures, cycle time, cleaning method, available utilities, and installation constraints. These details let our engineers recommend a workable vessel, drive, seal, and control arrangement rather than sizing from volume alone.

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!