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Custom Vacuum Emulsifying Mixer for High-Productivity Manufacturing

Configure a vacuum emulsifying mixer around your batch size, formulation, shear requirements, and cleaning process. Vessel materials, agitator and homogenizer selection, seals, vacuum conditions, and heating or cooling arrangements all affect performance and maintainability. Share your process sequence, target temperatures, viscosity range, and site utilities to help our engineers define a practical production configuration.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $8,040.50 through $9,003.75

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Vacuum Emulsifying Mixer for Production Lines

We configure vacuum emulsifying mixers around the batch, process sequence, and cleaning method—not a nominal vessel volume alone. Vacuum can help reduce entrained air during mixing, while the emulsifying head provides high-shear action for dispersing phases. The required shear, mixing time, and batch size depend on formulation viscosity, powder loading, and the final product specification. A machine sized only by maximum capacity may struggle with small batches or leave material poorly circulated.

Construction and Configuration

Product-contact parts are commonly specified in 304 or 316L stainless steel. The choice depends on ingredients, cleaning chemicals, and corrosion exposure; 316L may be appropriate for more demanding service, but compatibility should be checked against the actual process. Welds, internal corners, and ports need a finish and geometry that support the required cleaning approach. Mechanical polishing or other surface treatment can be defined to suit the hygiene and inspection requirements. Seal materials and shaft-seal design also depend on product chemistry, temperature, vacuum conditions, and cleaning procedure.

Heating or cooling may use a vessel jacket or another engineered arrangement. We determine the heat-transfer area and control approach from the batch size, target temperature profile, and utility conditions. Motor and gearbox selection follows the expected viscosity and torque across the process, including startup. The high-shear head, anchor agitator, scraper blades, and speed-control method are selected to balance circulation, heat transfer, and emulsification; not every formulation needs every component.

Technical Specifications

Parameter	Configuration basis
Working and total volume	Batch size, headspace, and operating range
Product-contact material	Formulation, cleaning agents, and corrosion risk
Agitation and homogenization	Viscosity, shear needs, and process sequence
Heating and cooling	Temperature profile and available utilities
Vacuum and seals	Process requirement and seal compatibility

Applications and Purchasing Questions

Typical applications include creams, lotions, ointments, sauces, and other products requiring controlled dispersion or emulsification. In cosmetics, for example, powder wet-out and air reduction may be key; food applications add ingredient and sanitation constraints.

Can one mixer handle different products? Often, but viscosity range, cleaning changeovers, and shear sensitivity must be reviewed.
What information is needed for sizing? Provide batch range, ingredients, viscosity or processing behavior, temperature steps, cycle time, cleaning method, and site utilities.
What should be confirmed before quotation? Define material grades, finish expectations, controls, installation limits, and whether loading, discharge, or CIP integration is required.

To identify a suitable configuration, send representative formulations and describe the full batch sequence. Our engineers can then review capacity, drive loads, heat transfer, seals, and cleaning requirements before recommending a build.

Heated Liquid Mixing Tank, 100L and 300L Industrial Models

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!

Custom Vacuum Emulsifying Mixer for High-Productivity Manufacturing

Vacuum Emulsifying Mixer for Production Lines

Construction and Configuration

Technical Specifications

Applications and Purchasing Questions

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