1000L Stainless Steel Electric Heated PTFE Reactor 220V/380V
This 1000L stainless steel jacketed reactor features a PTFE inner lining for aggressive chemical resistance and electric motor heating for precise batch temperature control. Designed for pharmaceutical, fine chemical, and specialty processing, it is configurable with various agitators, seals, and voltages (220V/380V). ISO9001 certified.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,736.12 through $4,567.41
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Overview
This 1000L jacketed reactor combines a stainless steel outer vessel with a PTFE (polytetrafluoroethylene) inner lining, providing exceptional chemical resistance for aggressive media. The electric motor-driven heating system offers precise temperature control for batch processes in pharmaceutical, fine chemical, and specialty material production.
Material & Construction
The outer shell is constructed from 304 or 316L stainless steel (specify at order), fully welded with full-penetration technique and pickled/passivated. The PTFE lining is applied via rotational sintering to a thickness of 3-5mm, ensuring pinhole-free corrosion protection. Jacket is designed for thermal fluid or electric heating elements; this unit uses electric immersion heaters integrated into the jacket, rated for 220V or 380V three-phase power (configured per customer voltage).
Key Features
- 1000L working volume (nominal), suitable for pilot to small production scale
- PTFE lining: resistant to strong acids, alkalis, and organic solvents up to 150°C
- Electric jacket heating: fast ramp-up, precise PID control (PLC/HMI optional)
- Mechanical agitator with PTFE-coated shaft and propeller (customizable: anchor, turbine, or paddle)
- Double mechanical seal with vapor seal face; compatible with sterile applications
- Full discharge bottom valve (PTFE lined)
- Manhole, sight glass, lighting, multiple process ports
- ISO9001 certified manufacturing process
Technical Specifications
| Parameter | Value |
|---|---|
| Total Volume | 1000 L |
| Working Volume | ~700-800 L (recommended) |
| Inner Vessel Material | SS304 / SS316L + PTFE lining |
| Jacket Material | SS304 / Carbon steel |
| Heating Method | Electric immersion heaters in jacket (power rating per spec) |
| Voltage | 220V / 380V (3-phase, configurable) |
| Design Temperature (inner) | 150°C (PTFE limit) |
| Design Pressure (inner) | Full vacuum to 0.5 MPa (custom higher available) |
| Agitator Speed | Variable frequency drive, 0-200 rpm |
| Seal Type | Double mechanical seal (FDA or equivalent) |
| Surface Finish | Inner mirror polish Ra 0.4μm, outer satin |
| Certification | ISO9001, CE (optional) |
Applications
Typical uses include acid-alkali neutralization, polymerization, fluorination, catalyst reactions, and handling of chlorinated solvents. The PTFE lining eliminates metal contamination, making it suitable for API intermediates and high-purity specialty chemicals. A pharmaceutical manufacturer uses this configuration for a batch HF alkylation process, while a pesticide plant uses it for producing organophosphorus compounds.
Buyer’s Selection Checklist
To ensure the reactor fits your process, provide these details:
- Chemical composition and concentration (for material compatibility)
- Batch size and required working volume
- Operating temperature and pressure (including vacuum)
- Viscosity and solids content
- Heating/cooling ramp requirements
- Mixing intensity (tip speed or rpm range)
- Cleaning and CIP/SIP needs
- Any specific certifications (FDA, ATEX, etc.)
Frequently Asked Questions
Q: Can I use this reactor for strong hydrofluoric acid?
A: PTFE lining is generally resistant to HF, but we recommend confirming concentration and temperature. Contact us with your specific conditions for a compatibility check.
Q: Is the electric heating suitable for exothermic reactions?
A: Electric jacket heating provides smooth temperature control; for exothermic processes, a cooling coil or second jacket can be added – consult our engineers.
Q: What is the typical delivery time?
A: Standard 1000L units ship within 6-8 weeks after order confirmation and technical review.
Request a Quote
To receive a configuration recommendation and firm price, please submit your process parameters (materials, batch volume, temperature, pressure, mixing requirements). Our engineering team will review and match the optimal reactor design. Use our RFQ form or contact sales@example.com.
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