Vacuum Homogenizing Emulsifier with Electric Heating and Automatic Controls
A vacuum homogenizing emulsifier combines mixing, high-shear dispersion, electric heating, and vacuum processing in a configurable vessel. The right setup depends on batch volume, viscosity, formulation, temperature requirements, cleaning practices, and product-contact material. Share these process details with the manufacturer to determine suitable agitators, seals, controls, and vessel construction.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,272.96 through $10,746.43
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process-focused vacuum emulsification
This vacuum homogenizing emulsifier is intended for batches that need controlled mixing, air removal, and fine dispersion in one vessel. Typical work includes creams, lotions, gels, sauces, and chemical emulsions. Vacuum can help reduce entrained air and surface foam, but the result depends on formulation, viscosity, batch size, and the sequence used to add ingredients. We review those process details before fixing vessel geometry or mixer configuration.
Construction and configuration
Product-contact parts are commonly specified in 304 or 316L stainless steel. The appropriate grade depends on ingredients, cleaning chemicals, chloride exposure, and required corrosion resistance. Welds should be continuous and finished to suit product-contact and cleaning requirements; internal polishing level is selected by specification rather than assumed. Seal design also needs attention when the process uses vacuum, abrasive solids, or temperature-sensitive ingredients.
Electric heating may be arranged through a jacket or another agreed heating configuration. Heating area, insulation, temperature sensor location, and control response affect how evenly a batch warms. A slow heat-up can protect sensitive ingredients; a faster ramp may suit other recipes but can increase the risk of localized overheating. Automatic controls can be configured around the required mixing, heating, and vacuum sequence.
The drive and agitator are selected around viscosity and batch behavior. Anchor or scraper-style agitation can help move material near the vessel wall, while a high-shear homogenizing head is used to disperse phases. Motor and reducer sizing depend on working volume, viscosity, required speed, and operating duty. Scraper material and clearance should match the product and vessel finish.
Technical specification basis
| Item | Selection basis |
|---|---|
| Working capacity | Batch size, headspace, and process expansion |
| Contact material | Product chemistry and cleaning regime |
| Heating | Target temperature, ramp time, and control method |
| Mixing system | Viscosity, solids, shear needs, and batch sequence |
| Vacuum and seals | Required process vacuum and product compatibility |
Common questions
Can one machine handle several formulations? Often, but viscosity range, cleaning method, and changeover requirements must be checked against the agitator and seal design.
What should be included in a quotation request? Provide batch volume, ingredient characteristics, target temperatures, mixing sequence, cleaning method, electrical supply, and any site or room constraints. These details let our engineers recommend a workable configuration instead of guessing from the product name.
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