Vacuum Emulsifying Mixer for Cream, Shampoo, Lotion and Paste
Configured for cosmetic creams, lotions, shampoos, and pastes, this vacuum emulsifying mixer combines bulk agitation with high-shear homogenizing and vacuum deaeration. Vessel capacity, stainless steel grade, agitator and drive selection, heating, seals, and controls are specified around the formulation, batch size, cleaning process, and plant utilities.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,215.23 through $9,242.13
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum emulsifying mixer for viscous cosmetic batches
This vacuum emulsifying mixer is configured for products such as creams, lotions, shampoos, and pastes that need controlled mixing, dispersion, and air removal. A high-shear homogenizer can help reduce droplet or particle size, while a separate sweep or anchor agitator moves bulk material around the vessel. The balance matters: high shear alone may not circulate a thick batch, and excessive shear can add heat or affect a sensitive formulation.
We size the vessel and drive system around the working batch volume, viscosity, ingredients, and required cycle time. The motor and gearbox must turn the selected agitator under the actual load, especially during startup with a cool, high-viscosity product. Homogenizer type, position, and operating sequence are matched to the formulation and batch geometry. Vacuum level and arrangement are also specified to suit the deaeration process and product behavior.
Materials and fabrication
Product-contact surfaces can be specified in 304 or 316L stainless steel according to formulation chemistry, cleaning agents, and sanitation requirements. Welds in contact areas should be continuous, finished, and free of crevices; the surface finish should be agreed against cleaning and product requirements rather than selected by appearance alone. Seal materials require review for temperature, ingredients, and cleaning cycles. Vessel finish, access openings, discharge arrangement, and cleanability should be settled before fabrication.
Configuration details
Heating or cooling may be specified through a jacket or another agreed arrangement, with temperature sensing and controls selected for the process. The appropriate utility and control approach depends on the product, available plant services, and temperature limits. Confirm the required operating sequence, cleaning method, installation environment, and electrical standards before finalizing the machine.
Technical specification basis
| Item | Selection basis |
|---|---|
| Working capacity | Set from batch size, headspace, and process volume |
| Contact material | 304 or 316L, subject to formulation review |
| Agitation and homogenizing | Drive, impeller, and homogenizer configured for viscosity and process |
| Heating and controls | Specified to temperature profile and plant utilities |
| Finish, seals, discharge | Defined by cleaning, compatibility, and transfer needs |
FAQ
Can one configuration handle both shampoo and cream? Possibly, but viscosity, batch size, and shear requirements can differ. Provide representative formulations before selecting drives and mixing elements.
What should we send for a quotation? Share batch volume, product viscosity or a sample, ingredients and compatibility concerns, temperature profile, cycle time, cleaning method, available utilities, and site electrical requirements. These details let our engineers recommend a workable configuration and identify tradeoffs before production.
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