Vacuum Emulsifying Mixer for Cosmetics Creams Sunscreen and Skincare
This vacuum emulsifying mixer is configured for cosmetic butter creams, sunscreen, skincare, and makeup emulsions. High-shear homogenization and sweep agitation can be selected to suit formulation viscosity, texture targets, and batch size. Vessel materials, surface finish, seals, heating or cooling, and controls are specified around product chemistry, cleaning procedures, and plant requirements.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,901.58 through $10,409.51
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum emulsifying mixer for cosmetic creams
Butter creams, sunscreens, and makeup bases can be difficult to process because oil and water phases must be combined while controlling air entrainment, texture, and batch-to-batch consistency. We configure this vacuum emulsifying mixer around the product’s viscosity, batch size, ingredient sequence, and cleaning method. A high-shear homogenizer supports droplet reduction and dispersion; a separate anchor or sweep agitator can move material along the vessel wall as the batch thickens.
Vessel construction and process options
Product-contact surfaces are commonly specified in 316L stainless steel when formulation chemistry or cleaning requirements call for it; 304 stainless steel may suit less demanding applications. Final selection depends on ingredients, wash chemistry, and site standards. Welds and internal transitions should be finished to the agreed surface requirement, with crevice-prone joints minimized. We confirm the polishing level and surface-finish method in the project specification rather than assuming a finish from the steel grade alone.
Vacuum helps remove entrained air during mixing and can support controlled processing of sensitive emulsions. Seal design, vacuum level, and cleaning access must be matched to the formulation and operating procedure. Heating or cooling can be specified through a jacket or other agreed arrangement. The required thermal duty and control range depend on batch volume, product properties, and the temperature profile—not just the vessel dimensions.
Motor and gearbox sizing follows the expected torque across the full batch, including startup at high viscosity. Homogenizer head style, speed range, and placement depend on vessel geometry and the degree of dispersion required. Excessive shear or an unsuitable circulation pattern can affect texture, so trials or process data are useful when scaling up.
Typical configuration details
| Item | Determined by |
|---|---|
| Working capacity | Batch size, fill ratio, and headspace needs |
| Contact materials | Formula chemistry and cleaning agents |
| Agitation and homogenization | Viscosity, shear requirement, and vessel geometry |
| Heating or cooling | Recipe temperatures and heat-up or cool-down time |
| Controls and cleaning | Plant standards, operator workflow, and sanitation plan |
Applications and purchasing questions
Typical applications include cosmetic butter creams, sunscreen emulsions, facial creams, and makeup foundations. In our experience, specifying only a nominal batch volume is not enough: viscosity at startup, powder addition, target texture, and cleaning frequency can change the agitator and drive requirements.
- Can one mixer handle several formulas? Often, but viscosity range, shear needs, and cleaning changeover requirements must be reviewed.
- What information supports a quotation? Provide batch size, ingredient or phase details, viscosity if known, process temperatures, target cycle time, cleaning method, and electrical or site requirements.
To identify a suitable configuration, send representative batch and process data, plus any limits on vessel access or installation space. Our engineers can then review capacity, drive sizing, materials, thermal options, and cleaning access before recommending a design.
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Price range: $2,539.00 through $2,868.56We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
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