Vacuum Emulsifying Homogenizer for Cosmetic Cream and Paste Production
This vacuum emulsifying homogenizer is configured for cosmetic creams, lotions, gels, and pastes that require controlled mixing, deaeration, and high-shear dispersion. Vessel material, agitation, homogenizer drive, heating or cooling, seals, and discharge arrangement are selected around the formulation and production workflow. Share batch size, viscosity, process temperatures, cleaning method, and utilities to define a suitable build.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,894.76 through $8,260.61
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum processing for creams and pastes
Cosmetic emulsions can trap air, form lumps, or vary in viscosity when powders and oil and water phases are added too quickly. We configure this vacuum emulsifying homogenizer around the batch sequence, ingredient behavior, and cleaning method—not just the vessel volume. Vacuum can help limit entrained air during mixing, while a high-shear rotor-stator disperses droplets and agglomerates. The required shear depends on the formula; excessive processing can add heat or affect sensitive ingredients.
Construction and configuration
Product-contact surfaces are commonly specified in 304 or 316L stainless steel. The choice depends on the formulation, cleaning chemicals, and corrosion exposure. Welds should be continuous, ground, and finished to the agreed hygienic standard, with surface finish confirmed in the purchase specification. Seal materials also need checking against oils, solvents, fragrances, temperature, and cleaning agents. We review the vessel, discharge path, and any transfer connections for areas that could retain product.
Heating and cooling may use a jacket or another engineered arrangement, selected according to batch size, utility conditions, and heat-transfer needs. Temperature control requirements should account for the formula’s addition and cooling stages. Anchor or scraper agitation can support circulation in viscous batches; the homogenizer head is selected for the required dispersion and batch properties. Motor and gearbox sizing depend on viscosity, working volume, speed range, and duty cycle. Variable-speed drives and lifting or tilting arrangements can be specified where the process calls for them.
Specification points to confirm
| Item | Configuration basis |
|---|---|
| Working capacity | Batch size, minimum fill, and headspace |
| Vessel and contact parts | Product chemistry, cleaning method, and stainless grade |
| Agitation and homogenizing | Viscosity, addition sequence, and target texture |
| Heating, cooling, and vacuum | Process temperature, utilities, and required operating conditions |
| Controls and discharge | Recipe needs, operator workflow, and downstream equipment |
Final dimensions, power, speed, vacuum level, and temperature range are determined during engineering; they are not fixed by the product name.
Applications and FAQs
Typical applications include facial creams, lotions, gels, ointments, and cosmetic pastes. The same equipment concept may suit personal-care or pharmaceutical formulations after material and cleaning requirements are reviewed.
Can one machine process different viscosities? Often, with suitable agitation and drive sizing, but provide the viscosity range and batch details for review.
What should we send for a quotation? Share batch volume, formula or ingredient behavior, process steps, target temperatures, cleaning approach, utilities, and required discharge method. These details let our engineers recommend a workable configuration and identify options that affect cost and operation.
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