Vacuum Emulsifier Mixer with Hydraulic Lift for Detergent and Cosmetics
Vacuum emulsifier mixer with hydraulic lift for processing detergents, sunscreen, oils, and makeup. The system combines bulk agitation with high-shear homogenization, while vessel capacity, contact materials, seal selection, vacuum requirements, and optional temperature control are configured around the formulation and production process. Share batch volume, viscosity, temperatures, and cleaning requirements to help determine a suitable setup.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $7,685.47 through $8,825.23
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum Mixing for Viscous Formulations
Detergents, sunscreens, makeup, and oils can require different mixing conditions, even when they use similar equipment. A vacuum emulsifier mixer combines batch agitation with high-shear homogenization to disperse powders, break down droplets, and help produce a consistent texture. The hydraulic lift raises the mixing head or cover for vessel access and cleaning; the lift arrangement and vessel layout should be confirmed against the plant’s available floor space and handling practices.
Vacuum processing can help reduce entrained air in suitable formulations, but the required vacuum level and cycle depend on the product, batch size, and process sequence. We recommend reviewing the order of ingredient addition, powder wetting behavior, target viscosity, and whether the batch must be heated or cooled before specifying the mixing system.
Construction and Configuration
Product-contact parts can be specified in stainless steel grades such as 304 or 316L, selected according to the formulation, cleaning chemicals, and corrosion exposure. Internal welds should be finished to suit the required cleanability; surface finish requirements should be agreed in advance rather than assumed from a material grade. Seal materials also need to match product chemistry, temperature, and cleaning procedures.
Agitator geometry, homogenizer position, motor power, and reducer selection depend on viscosity, batch volume, and desired circulation. A high-shear head is useful for emulsification and dispersion, while a slower anchor or scraper-style agitator may be considered for wall circulation in thicker products. These elements must be coordinated: a homogenizer cannot compensate for poor bulk turnover. Optional jacket heating or cooling can be evaluated when temperature control is part of the process, with the heating medium and control method defined during engineering.
Configuration Data
| Item | Specification basis |
|---|---|
| Vessel capacity | Set by working batch volume and headspace |
| Contact materials | Selected for chemistry and cleaning regime |
| Mixing system | Agitator and homogenizer sized to the formulation |
| Temperature control | Optional jacket; heating and cooling needs to be confirmed |
| Lift and vacuum | Hydraulic arrangement and vacuum requirements are project-specific |
Applications and Purchasing Questions
Typical applications include detergent bases, sunscreen emulsions, cosmetic creams, makeup, and formulated oils. Before requesting a quotation, provide batch volume, ingredient viscosity or a sample, processing temperatures, target texture, cleaning method, available utilities, and required electrical supply. These details help our engineers recommend a practical vessel, drive, seal, and control arrangement.
FAQ
Can one mixer handle several products? Often, but changeover, seal compatibility, and the most demanding viscosity or cleaning condition should guide the design.
Is heating included? Not necessarily. Specify whether the process needs heating, cooling, or both, plus the target temperature range and plant utility.
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