Vacuum Defoaming Emulsifier for Clear Gels, Serums and Shampoos
Designed for processing clear gels, serums, and transparent shampoos where entrained air can affect appearance and filling. This vacuum emulsifying machine is configured around batch volume, product viscosity, mixing sequence, and vacuum requirements. Share your formulation properties, temperature profile, cleaning method, and production targets so our engineers can recommend suitable materials, mixing components, and controls.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,702.66 through $7,916.51
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum mixing for low-air, transparent products
Entrained air can leave visible bubbles in clear gels, serums, and transparent shampoos, complicate filling, and make batch appearance inconsistent. We configure this vacuum emulsifying machine around the product’s viscosity, batch size, and mixing sequence. Vacuum can help remove entrained air during processing, but the required vacuum level and hold time depend on the formulation, vessel design, and foaming behavior.
The vessel, wetted parts, and finish should match the chemistry and cleaning method. Product-contact construction can be specified in 304 or 316L stainless steel according to ingredient compatibility and sanitation requirements. Welds in contact areas should be continuous, dressed, and finished to the agreed standard; rough seams or product traps can make cleaning difficult. Seal materials also need review against oils, solvents, surfactants, temperature, and cleaning agents. A finer surface finish may support cleanability, but the target should be agreed with the process and quality teams rather than assumed.
Configuration follows the batch process
Agitator and homogenizer selection depends on viscosity, shear sensitivity, solids, and the need to wet powders or disperse ingredients. A scraper may be useful for heat-transfer surfaces or viscous batches, while high-shear mixing can aid emulsification but may introduce heat or unwanted aeration if operated in the wrong sequence. Motor and gearbox sizing are established from working volume, product rheology, speed range, and duty cycle.
Heating or cooling can be included when the process requires controlled temperature changes. Jacket design, heat-transfer medium, operating temperature, and ramp time affect the specification. Temperature sensors and controls should suit the required process accuracy and plant integration.
Engineering specification points
| Item | Specification basis |
|---|---|
| Working capacity | Batch size, headspace, and usable volume |
| Vacuum system | Target pressure, leakage limits, and process cycle |
| Mixing system | Viscosity, shear needs, and ingredient sequence |
| Contact materials and finish | Formula compatibility and cleaning requirements |
| Heating and controls | Temperature range, ramp time, and plant utilities |
Typical applications and questions
Cosmetic and personal-care producers use this equipment for clear serum bases, gel products, and transparent shampoo batches. It may also suit other compatible viscous formulations after process review.
Can vacuum guarantee a bubble-free batch? No. Formulation, mixing sequence, loading, and filling can all affect air retention. Trials may be needed.
What should we provide for a quotation? Share batch size, ingredient or product data, viscosity range, process steps, temperature profile, cleaning method, utilities, and applicable standards. These details let our engineers recommend a vessel and drive configuration without guessing at critical parameters.
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