Steam Heated Jacketed Stirred Batch Reactor 300-10000L
We manufacture steam-heated jacketed stirred batch reactors in capacities from 300 to 10,000 liters. Built in 304 or 316L stainless steel with mechanical seals, these vessels handle vacuum, pressure, and precise temperature control for chemical, pharmaceutical, and food processes. Custom agitators and finishes available.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $3,496.86 through $4,386.11
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
When you\’re scaling up a batch process, the reactor is the heart of your line. We build these steam-heated jacketed stirred tanks in capacities from 300 to 10,000 liters, sized to fit real production floors—not just paper specs. The design is straightforward: a pressure-rated vessel, a steam jacket for heating, and a stirrer that actually moves your product the way you need it.
The vessel is fabricated from stainless steel, typically 304 or 316L depending on your fluid chemistry. For most chemical, pharmaceutical, or food applications, 316L gives you better corrosion resistance and easier passivation. We weld with full penetration and grind the welds smooth on product-contact surfaces. Inside, you can choose between a 2B finish for general duty or a mirror polish (Ra ≤ 0.6 µm) if you\’re running hygienic or low-biofilm processes. The jacket is dimpled or half-pipe, designed for steam up to 0.6 MPa working pressure. Cooling is handled by switching the jacket to chilled water or glycol—same circuit, different utility.
The agitator is where you have to be careful. For mixing liquids with low viscosity, a simple anchor or pitch-blade turbine works. But if you\’re slurrying solids, emulsifying, or handling shear-sensitive products, we\’ll talk about a counter-rotating or high-shear option. Shaft seals are mechanical—single or double—depending on whether you need vapor containment or sterile operation. We\’ve built these for reactions under vacuum and up to 0.4 MPa internal pressure, with a design temperature range from -20°C to 150°C.
These reactors are used in resin production, dye intermediates, cosmetic lotions, and fine chemical synthesis. In each case, the key is matching the vessel to your process conditions—not the other way around. That\’s why we ask about your batch size, viscosity, and pressure requirements before quoting.
Technical Specifications
| Capacity | 300 / 500 / 1000 / 4000 / 5000 / 10000 L |
|---|---|
| Material | SS304 / SS316L (optional) |
| Jacket | Steam, working pressure up to 0.6 MPa |
| Cooling | Chilled water / glycol via same jacket |
| Design Pressure | Full vacuum to 0.4 MPa |
| Design Temperature | -20°C to 150°C |
| Agitator | Anchor, turbine, or custom |
| Seal | Mechanical (single or double) |
FAQ
Q: How do I know which stainless steel grade to choose?
A: If you\’re processing chlorides or acidic solutions, 316L is safer. For general organics or neutral pH, 304 is more economical. Send us your chemical list and we\’ll confirm.
Q: Can I use this reactor for vacuum processes?
A: Yes, the vessel can be designed for full vacuum. Just specify that when requesting a quote, because it changes the wall thickness and supports.
Q: What about cleaning?
A: We offer spray balls for CIP. For manual cleaning, the top head can be opened—just tell us your access space.
Before you request a quote, have these details ready: material to be processed, batch volume, operating temperature, pressure range, and expected viscosity. Also mention if you need explosion-proof motors or a specific discharge valve. With that, we can send you a drawing and a price that matches your process—not a generic unit.
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