PLC Controlled Vacuum High Shear Mixer for Cosmetics Creams and Food
A PLC controlled vacuum high shear mixer for manufacturing lotions, creams, gels, and selected food products. Vessel material, batch capacity, agitator and homogenizer configuration, heating or cooling, seals, and control functions can be defined around the formulation and production process. Share batch details and cleaning requirements to support equipment selection.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,504.65 through $10,716.49
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum mixing for creams and viscous products
This vacuum high shear mixer combines batch agitation with a rotor stator homogenizer to disperse powders, reduce agglomerates, and produce consistent lotions, creams, and selected food products. Vacuum processing can help limit entrained air during mixing, but the result depends on the formulation, loading sequence, temperature, and operating procedure. We size the vessel and mixing system around the actual batch rather than assuming one configuration fits every product.
Wetted parts are commonly specified in 304 or 316L stainless steel. The choice depends on ingredients, cleaning chemicals, chloride exposure, and sanitation requirements. Welds in product-contact areas should be finished to the agreed surface condition, with crevices and difficult-to-clean transitions minimized. Vessel polishing requirements, vacuum seals, and gasket materials should be confirmed against the product and cleaning process. A jacket for heating or cooling can be selected when the batch requires controlled temperature; the heating medium, target range, and heat-up time affect jacket design and control strategy.
Configuration and operating details
The main agitator moves material through the vessel, while the high shear head provides localized shear. Impeller geometry, speed range, and drive sizing depend on viscosity, batch volume, solids content, and the desired process result. A transfer or gear pump may be appropriate for handling a viscous product, but pump selection must account for flow, pressure, product sensitivity, and cleanability. PLC controls can coordinate defined operating steps; the required sensors, recipe functions, interlocks, and data features should be specified before fabrication.
Cosmetics plants commonly use this arrangement for lotions, creams, and gels. Food applications may include sauces or emulsified products, subject to hygienic design and product-contact requirements. Pilot trials or process data help confirm whether vacuum, rotor stator shear, and any optional pump are suitable for the formulation.
Technical specification guide
| Item | Configuration basis |
|---|---|
| Batch capacity | Set by usable volume, batch size, and headspace |
| Wetted material | 304 or 316L stainless steel, subject to product compatibility |
| Mixing system | Agitator and homogenizer selected for viscosity and process needs |
| Heating and cooling | Optional jacket; medium and control range to be defined |
| Controls | PLC functions and instrumentation specified by process requirements |
FAQ
Can one mixer handle every viscosity? No. Viscosity, shear sensitivity, and batch size affect motor, reducer, and impeller selection.
What should be included in an inquiry? Send batch volume, formulation characteristics, process sequence, temperature range, cleaning method, utility details, and required materials. These details let our engineers recommend a practical vessel and drive configuration before quotation.
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