PLC Controlled Emulsifying Homogenizer Mixer 5 to 5000 L
PLC-controlled emulsifying homogenizer mixer for chemical, cosmetic, and food production. Configurations cover 5 to 5,000 L, with vessel materials, agitator and homogenizer selection, seals, surface finish, and optional heating or cooling determined by the product and process. Share batch size, viscosity, temperature, and cleaning requirements to support equipment selection.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,318.08 through $10,530.36
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Emulsifying and homogenizing for production batches
This engine motor driven mixer combines vessel agitation with a homogenizing stage to help disperse ingredients and reduce droplet or particle size. Plants use this arrangement for creams, lotions, sauces, food emulsions, and selected chemical blends. The stated 5–5,000 L capacity covers a broad range of possible configurations; it should not be read as one machine operating across the entire range. Vessel geometry, batch size, viscosity, and required mixing time determine the appropriate build.
Construction and configuration
Product-contact parts can be specified in a suitable stainless steel grade based on the formulation, cleaning chemistry, and applicable process requirements. Weld finishing and internal polishing should match the required cleanability and surface condition. Seal selection depends on product compatibility, temperature, vacuum or pressure conditions, and cleaning method. These details are best confirmed before fabrication, especially when the product is abrasive, corrosive, or difficult to rinse.
The PLC controls the configured operating sequence and available process functions. Motor and reducer sizing depend on working volume, viscosity, and the selected agitator. The homogenizer head and bulk agitator serve different purposes: one provides localized high shear, while the other circulates material through the vessel. A high-shear setting alone may not prevent dead zones in a large or viscous batch. Heating or cooling can be discussed as a custom option; the heat-transfer method and temperature control depend on the process, vessel design, and required temperature range.
Technical overview
| Item | Configuration information |
|---|---|
| Drive | Engine motor driven; motor and reducer selected for the process |
| Capacity range | 5–5,000 L, subject to model and batch requirements |
| Control | PLC controlled; functions defined during engineering |
| Applications | Chemical, cosmetic, and food processing |
| Materials and finish | Specified to product, cleaning, and surface requirements |
FAQ
Can one configuration handle every product? No. Viscosity, solids, batch size, and shear sensitivity affect agitator and homogenizer selection.
What should be confirmed for heating? Share target temperature, ramp time, batch volume, and whether cooling is also needed.
Information for a quotation
Send the product description, minimum and maximum batch sizes, viscosity or a representative sample, process temperature, cleaning procedure, and required production time. Include site power and any installation constraints. With these details, our engineering team can recommend a practical vessel and drive configuration rather than sizing the machine from capacity alone.
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