Lifting High Shear Mixer Homogenizer for Ointments, Balms, and Shampoo
This lifting high shear mixer is configured for production of ointments, balms, shampoos, and related personal-care products. A rotor-stator head supports powder dispersion and homogenization, with an optional anchor or sweep agitator for viscous batches. Vessel capacity, stainless-steel grade, heating, seals, motor, and lift arrangement are selected around the formulation, cleaning method, and required process conditions.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,004.72 through $10,543.63
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process-focused mixing for viscous products
Ointments, balms, and shampoos place different demands on a mixing vessel. A high-shear rotor-stator can break down powders and disperse ingredients, while a separate anchor or sweep agitator helps move viscous material from the vessel wall toward the mixing zone. The lifting arrangement supports access to the vessel and head during charging, inspection, and cleaning. We size the mixer around the batch, product behavior, and required process steps rather than assuming one agitator suits every formula.
For a balm or ointment, the formulation may need controlled heating to soften waxes or fats before homogenization. Heating can be specified through a jacket or another suitable arrangement, with temperature control based on the required operating range and heat-transfer needs. Shampoo batches may instead prioritize powder wet-out and avoiding excessive air entrainment. Rotor-stator head geometry, speed, and operating time affect shear and should be confirmed against the actual formulation and batch volume.
Construction and configurable specifications
Product-contact parts are commonly specified in 304 or 316L stainless steel according to formulation chemistry, cleaning agents, and hygiene requirements. Welds in wetted areas can be finished to reduce product traps; the required polish or surface finish should be agreed during design review. Seal selection depends on temperature, product compatibility, vacuum requirements, and cleaning method. Motor and gearbox sizing also depend on viscosity, batch size, and the duty cycle. A lifting system may be manual or powered, subject to head weight and vessel layout.
| Specification | Configuration basis |
|---|---|
| Batch capacity | Set by working volume, vessel geometry, and batch process |
| Wetted materials | 304 or 316L stainless steel, subject to product compatibility |
| Agitation | Rotor-stator head with optional anchor or sweep agitator |
| Heating and control | Optional; selected for process temperature and heat-transfer duty |
| Drive and lift | Motor, reducer, and lift type sized to application |
Applications and purchasing details
Typical uses include cosmetic creams, petroleum-based balms, pharmaceutical ointments, and shampoo or personal-care emulsions. In one common production sequence, powders are first wetted into a liquid phase, then the rotor-stator is used to refine dispersion while the main agitator maintains circulation. Scale-up should account for vessel diameter, impeller placement, batch depth, and whether the formula changes viscosity during processing.
FAQ
Can one mixer handle both shampoo and ointment? Possibly, but viscosity, cleaning changeovers, and the required shear level determine the practical configuration.
What should we provide for a quotation? Share batch size, ingredient or viscosity range, process temperatures, cleaning method, power supply, and vessel dimensions. Include any vacuum, hygienic, or hazardous-area requirements. These details let our engineers recommend a suitable head, agitator, drive, seal, and lift arrangement without guessing at specifications.
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