Lift-Mounted High Shear Mixer for Viscous Liquid Processing
A lift-mounted high shear mixer can disperse powders, break agglomerates, and blend liquid phases in viscous batches. Configuration depends on product rheology, vessel dimensions, batch volume, shear target, and cleaning requirements. Share process and operating details so the mixer head, drive, lift, materials, and any heating arrangement can be matched to the application.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,156.46 through $9,146.65
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Mixing viscous batches with controlled access
A lift-mounted disperser and homogenizer is used when a process needs strong local shear, adjustable working height, and access to multiple vessels. It can help incorporate powders, break down agglomerates, or disperse one liquid phase into another. For thick products, the main design question is not simply motor power: batch size, viscosity during processing, powder addition rate, and vessel geometry all affect circulation and mixing time.
We configure the lift, shaft, and rotor-stator or dispersing element around the intended vessel and process sequence. A high-shear head can reduce particle or droplet size locally, but it does not replace bulk agitation when the batch is too viscous to circulate. Some formulations need a separate anchor or sweep agitator to move material from the vessel wall toward the shear zone.
Construction and configuration
Product-contact parts are commonly specified in 304 or 316L stainless steel according to chemical compatibility, cleaning method, and hygiene requirements. Welded surfaces can be ground and finished to a customer-defined standard; the required finish should be agreed alongside any inspection or documentation needs. Seal selection depends on product abrasiveness, temperature, solvent content, and cleaning procedure. Shaft alignment and accessible wear parts matter in routine maintenance, particularly where dried product can accumulate.
Motor, gearbox, and drive selection depends on batch rheology, required shear, operating duration, and available power supply. Speed control may support recipe adjustment, but the operating range must suit the selected head and load. If the process requires heating, a jacketed vessel or another engineered heat-transfer arrangement can be paired with temperature sensing and controls. Heating method and control accuracy depend on vessel design, product sensitivity, and heat-transfer requirements.
Configuration details to confirm
| Item | What determines it |
|---|---|
| Batch and vessel | Working volume, diameter, height, and vessel count |
| Shear assembly | Product viscosity, solids, target dispersion, and addition method |
| Drive and lift | Load, duty cycle, access, and operating environment |
| Materials and finish | Compatibility, sanitation, cleaning, and documentation |
Applications and purchasing questions
Typical applications include cosmetic creams, coatings, adhesives, food sauces, and chemical dispersions. For example, a powder-rich coating may require controlled addition and bulk circulation to prevent dry pockets; a heat-sensitive cream may need limits on shear time and temperature rise.
FAQ
Can one mixer handle every viscosity? No. Viscosity changes with temperature, shear, and formulation; provide the expected range and process conditions.
What should be sent for a quotation? Share batch volume, vessel dimensions, product description, temperature range, solids or powders, cleaning method, power supply, and the desired mixing result. These details let our engineers recommend a workable head, drive, lift, and vessel interface rather than sizing from the product name alone.
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I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
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