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Industrial High Shear Homogenizer for Cosmetic Batch Production

This batch high shear homogenizer is configured for cosmetic production duties such as dispersing ingredients and processing creams, lotions, and gels. Vessel volume, rotor-stator arrangement, drive, wetted materials, seals, and temperature control depend on the formulation and operating conditions. Share batch size, viscosity, process temperatures, cleaning method, and production goals so the equipment configuration can be evaluated against your actual process.

Capacity: 50 liters to 30,000 liters
Mixer power: 1.5 kW to 55 kW
Material: 304 or 316L
Voltage: 110V to 600V
Heating method: Electric or steam heating
Layer:single/double jacket/three jacket
Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
Our equipment supports customisation, global delivery, and a 1-year warranty.
If you have drawings, we can process them for you.

Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909

Price range: $7,978.67 through $9,087.71

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Batch homogenizing for cosmetic production

Cosmetic emulsions can be difficult to reproduce when oil addition, powder wet-out, viscosity, or batch size changes. Our batch high shear homogenizer is configured around the product and process: it can disperse ingredients and reduce droplets within a vessel, while a separate anchor or other low-speed agitator may be needed to move viscous material through the tank. A rotor-stator head is not a substitute for bulk circulation, and selecting one without considering viscosity can leave cold or poorly mixed zones.

Construction and configuration

Product-contact parts can be specified in stainless steel grades appropriate to the formulation, cleaning chemicals, and regulatory requirements. Grade selection should be confirmed against the actual ingredients; chloride exposure, for example, can affect corrosion performance. Welds, internal corners, and polished surfaces are designed to suit cleanability and the required finish. Seal materials and arrangement depend on temperature, ingredients, cleaning procedure, and whether the process requires a particular containment level.

Drive power, rotor-stator geometry, speed control, and any gearbox are selected using batch volume, viscosity profile, solids, and target processing time. For creams that thicken during emulsification, we review startup torque and circulation needs rather than sizing from water-like conditions. Heating may use a jacket or another vessel arrangement, with temperature control matched to the process; heating and cooling rates depend on batch size, heat-transfer area, and product properties.

Typical applications

Common duties include creams, lotions, gels, sunscreens, and other skincare emulsions. The same equipment concept may suit selected pharmaceutical, food, or chemical batches, subject to material, sanitation, and process requirements. A pilot or production trial can help establish addition sequence, shear time, and temperature limits before finalizing a production configuration.

Technical specification framework

Item	Basis for configuration
Batch capacity	Working volume, vessel geometry, and headspace
Wetted materials and finish	Formula, cleaning agents, and cleanliness requirements
Drive and mixing head	Viscosity, solids, shear duty, and circulation needs
Heating and controls	Process temperature range and required ramp time
Seals and cleaning	Product compatibility and cleaning method

Purchasing questions

Can one machine handle different formulas? Often, but viscosity range, batch size, and cleaning changeover requirements determine whether one head and drive arrangement are practical.

What should we send for a quotation? Provide batch and working volumes, ingredient or viscosity details, target temperature, processing sequence, cleaning method, available utilities, and any site or compliance requirements. These details let our engineers recommend a configuration without assuming unverified capacity or performance.

Vacuum Emulsifying Mixer with High Shear Homogenizer for Mayonnaise and Cream

We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.

We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.

We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.

We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!

We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.

I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!

I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .

I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!