Fixed Vacuum Homogenizing Mixer for Lotion and Emulsion Production
A fixed vacuum homogenizing mixer for lotion and emulsion batches combines vessel mixing with high-shear dispersion in a closed process. Configuration depends on batch volume, viscosity, shear sensitivity, material compatibility, cleaning method, and whether heating or cooling is required. Share your process sequence and production targets to establish a suitable vessel, drive, seal, and control arrangement.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,416.66 through $7,510.06
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Fixed Vacuum Homogenizing Mixer for Lotion Production
This fixed-type vacuum mixer is configured for batch processes that need to combine, disperse, and homogenize liquid or semi-viscous ingredients in a closed vessel. In lotion and cream production, vacuum can help limit entrained air during mixing and filling preparation. The required vessel size, working volume, homogenizer position, and mixing sequence depend on the product’s viscosity, batch size, and process targets. We confirm these details before finalizing a configuration.
Construction and process options
Product-contact surfaces are commonly specified in stainless steel, with the grade selected according to ingredients, cleaning chemistry, and regulatory requirements. For corrosive formulations or demanding washdown routines, confirm material compatibility rather than relying on a grade name alone. Welds in product-contact areas should be finished to suit the required cleanability; the agreed surface finish and inspection criteria should be recorded in the purchase specification. Seal materials also need to match product chemistry, temperature, and vacuum conditions.
The agitator and high-shear homogenizer perform different jobs. An anchor-style agitator may support wall turnover in viscous batches, while a rotor-stator head can reduce droplets or disperse powders. Their geometry, speed, and drive selection must reflect viscosity changes across the batch. Oversizing a homogenizer can add heat and shear that a formulation does not tolerate. Motor and gearbox requirements are determined from working volume, viscosity, density, and operating cycle.
Where a process needs heating or cooling, a jacket can be considered with a suitable thermal medium and control arrangement. Temperature range, ramp time, utility availability, and heat-sensitive ingredients guide that design. Vacuum level and sequence should also be defined against the process and vessel design; no single setting suits every formula.
Specification points
| Parameter | Configuration basis |
|---|---|
| Batch and vessel capacity | Working volume, headspace, and batch schedule |
| Wetted materials and finish | Formula compatibility and cleaning method |
| Agitator and homogenizer | Viscosity, dispersion target, and shear sensitivity |
| Heating/cooling | Required only when process conditions call for it |
| Vacuum and controls | Process sequence, utilities, and operating requirements |
Applications and purchasing questions
Typical applications include cosmetic lotions, creams, gels, and selected pharmaceutical or personal-care emulsions. Food use requires a separate review of material, hygienic design, and cleaning requirements.
Can one configuration handle every viscosity? No. Share the viscosity range and how it changes during processing. Can the mixer be heated? Jacket and control options depend on the required temperature profile and plant utilities. What should we send for a quotation? Provide batch size, formula or ingredient properties, target process time, temperature steps, cleaning method, power supply, and any site or compliance requirements. These details let our engineers recommend a practical vessel and drive arrangement rather than estimate from capacity alone.
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