Double-Lift Vacuum Emulsifying Mixer for Daily Chemical Production
Designed for daily chemical batches that require vacuum deaeration, emulsification, and controlled mixing, this double-lift machine can be configured around product viscosity, batch size, temperature needs, and cleaning requirements. Vessel materials, agitator style, drive system, seals, and optional thermal control should be selected from process and site details rather than assumed standard specifications.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,323.11 through $10,844.64
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Built around the batch and process
A double-lift vacuum emulsifying machine is used when a daily-chemical formula needs controlled mixing, dispersion, and emulsification in a closed vessel. The lifting arrangement provides access to the vessel for charging, inspection, and cleaning; the vacuum system helps remove entrained air during processing. Actual cycle time depends on the formulation, batch size, material temperature, and required product finish, so we size the equipment around process trials or detailed batch data rather than a headline output target.
Typical applications include creams, lotions, shampoos, conditioners, and other viscous personal-care products. A speed mixer may be configured with a high-shear emulsifying head and a separate frame or anchor agitator. The high-shear element supports droplet or powder dispersion, while the slower agitator moves material near the vessel wall. Impeller style and drive selection depend on viscosity, shear sensitivity, and whether the product changes consistency during the batch.
Construction and configuration
Product-contact parts are commonly specified in 304 or 316L stainless steel according to the formula, cleaning chemistry, and corrosion exposure. We determine the appropriate grade with the customer; a material upgrade should reflect actual process conditions. Welds in wetted areas are finished to the agreed sanitary standard, with polishing level and surface finish documented against the cleaning requirements. Seals and elastomers also require formula and temperature compatibility review. Vessel jacket heating or cooling, where required, is selected with the desired temperature range, utility availability, and heat-up or cool-down time in mind. Temperature control details are confirmed during specification.
Motor power, reducer, shaft arrangement, and vacuum-system capacity are selected for the working volume and process load. No single motor or vessel specification suits every formula. The lift mechanism, access clearance, floor layout, and maintenance access should be checked together before fabrication.
Specification points
| Item | Engineering basis |
|---|---|
| Working capacity | Set from batch size, fill level, and mixing behavior |
| Contact material | 304 or 316L, subject to chemical compatibility |
| Mixing system | Selected for viscosity, shear, and dispersion needs |
| Heating and cooling | Configured if the process requires thermal control |
| Vacuum and lift | Defined by deaeration needs and plant access |
FAQ
Can it handle different product viscosities? Configuration depends on the full viscosity range and how it changes with temperature and shear. Share representative formulas or test data.
What should be included in an RFQ? Provide batch size, product examples, processing sequence, target temperature, cleaning method, utilities, site voltage, and any access or installation limits. These details let our engineering team recommend a practical configuration and identify tradeoffs before quotation.
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