Double Jacket Shampoo and Liquid Wash Homogenizing Mixer
A double-jacket homogenizing mixer can be configured for shampoo, lotion, and liquid wash production with heating or cooling matched to plant utilities. Vessel materials, agitator geometry, homogenizer type, drive sizing, seals, and finish depend on batch volume, product viscosity, ingredient sequence, and cleaning requirements. Share these process details to establish a suitable equipment configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $9,275.85 through $11,088.35
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process overview
This double-jacket mixer is configured for making shampoo, lotion, and liquid wash batches that need controlled heating and consistent dispersion. The vessel, agitator, and homogenizing arrangement should match the product’s viscosity, powder loading, batch size, and cleaning method. A homogenizer can reduce visible agglomerates and improve uniformity, but its placement and operating conditions need to be established from the formulation and process sequence.
We typically review whether ingredients are charged cold or warm, when powders enter, and how much air the product can tolerate. Those details affect agitator geometry, homogenizer selection, and whether vacuum capability is useful. High-viscosity lotions may need a different circulation pattern than pourable shampoo; selecting a unit by vessel volume alone can leave dead zones or extend batch time.
Construction and configuration
Product-contact parts can be specified in 304 or 316L stainless steel according to chemistry, cleaning agents, and hygiene requirements. Welds should be continuous, dressed, and finished to the agreed surface requirement, with passivation and surface-finish documentation defined in the purchase specification where required. Avoid crevices around fittings and jacket connections that can complicate washdown or product changeover.
The double jacket can be designed for a suitable heating or cooling medium, such as hot water, steam, or thermal fluid, subject to vessel design and plant utilities. Temperature sensing and control are selected for the required process range and response. Agitator motor and gearbox sizing depend on working volume, viscosity, and start-up conditions. The homogenizer drive and rotor-stator or other selected head depend on the required shear and batch circulation. Seal materials and mechanical seal arrangement must be compatible with the product and cleaning regime.
Technical specification basis
| Item | Configuration basis |
|---|---|
| Application | Shampoo, lotion, and liquid wash batches |
| Vessel and contact materials | Capacity and stainless grade specified to process needs |
| Jacket | Heating or cooling medium selected to site utilities |
| Mixing and homogenizing | Agitator, drive, and homogenizer selected for rheology and shear target |
| Finish and seals | Defined by hygiene, chemical compatibility, and cleaning procedure |
Common questions
Can one setup handle both shampoo and lotion? Often, but the viscosity range, batch sizes, and cleaning changeovers must be reviewed before fixing the drives and mixing elements.
What should be included in a quotation request? Send batch volume, product viscosity or a sample, ingredient sequence, target temperatures, cycle time, cleaning method, available utilities, and electrical requirements. These inputs let our engineers recommend a practical configuration rather than assume a standard build.
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