Automatic Vacuum Emulsifying Mixer for Cosmetics and Soap Production
An automatic vacuum emulsifying mixer for cosmetic and soap batches can be configured around product viscosity, batch volume, heating needs, and required shear. Vessel materials, internal finish, seals, drive components, and controls should match the formula and cleaning process. Share process temperatures, ingredient sequence, utility details, and target cycle time to help determine a suitable configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: 304 or 316L
- Voltage: 110V to 600V
- Heating method: Electric or steam heating
- Layer:single/double jacket/three jacket
- Mixer types: Impeller-type, Anchor-type, Turbine-type, High-shear-type, Magnetic mixer, Anchor-type mixer with scrapers,dispersing
- Optional: platform, wheels, ladder,variable frequency drive,explosion-proof device
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Our equipment supports customisation, global delivery, and a 1-year warranty.
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $6,883.12 through $7,804.77
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Process Overview
This automatic vacuum emulsifying mixer is designed for batches that require controlled mixing, heating or cooling, and emulsification in a closed vessel. Typical applications include cosmetic creams, lotions, gels, and soap formulations. Vacuum processing can help limit air entrainment, but the required vacuum level and process sequence depend on the formula, batch size, and downstream filling requirements.
We configure the vessel and mixing system around product behavior. A low-viscosity lotion and a heavy soap paste do not place the same load on the drive, and a single mixing arrangement may not handle both efficiently. Share the ingredient addition order, viscosity range, target batch size, and required cycle time before selecting a configuration.
Construction and Configuration
Product-contact parts can be specified in a suitable stainless steel grade based on chemical compatibility, cleaning method, and applicable plant requirements. Welds, internal corners, and surface finish should be defined together: a smooth, accessible interior helps with cleaning, while the exact polishing specification should match the product and sanitation procedure. Seal materials also require review against ingredients, temperature, and cleaning agents.
Heating may use a jacket or another arrangement selected for the batch and plant utilities. Temperature control depends on the heating medium, sensor placement, and how quickly the product needs to reach its process temperature. The motor, reducer, and drive are sized around working volume, viscosity, mixer geometry, and operating conditions. High-shear components support emulsification; slower anchor-style agitation may help move viscous material across the vessel. These duties can require different speeds and power levels.
Specification Guide
| Item | Configuration basis |
|---|---|
| Working capacity | Set from batch size, headspace, and process behavior |
| Contact material and finish | Selected for formula, cleaning, and plant standards |
| Agitation and drive | Based on viscosity, shear needs, and duty cycle |
| Heating and controls | Specified for utility supply and temperature profile |
| Vacuum and seals | Defined by process requirement and material compatibility |
FAQ
Can one machine make both cosmetics and soap? It may be possible, but shared use requires compatible materials, cleaning procedures, and mixer capacity for each formula.
What should we send for a quotation? Provide batch and working volumes, product samples or viscosity data, ingredients, process temperatures, vacuum needs, available utilities, cleaning method, and applicable electrical requirements. This information lets our engineers recommend a practical vessel, drive, heating, and control configuration rather than relying on an unsuitable nominal capacity.
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