Ace Mixer Inline High Shear Homogenizer for Emulsifying and Powder Dispersion
- Material: 304 or 316L
- Voltage: 110V 208V 220V 380V 400V 415V 480V 600V
- Certificates: CE, GMP, UL, ATEX, ISO 9001
- Power：0.75KW-55KW （1 HP – 74 HP）
- Motor brands: ABB, Chinese brands, SEW, Siemens (optional)
- 1-year free warranty with door-to-door delivery.
- Optional: Variable-frequency drive, control panel
- MADE IN CHINA
- We have it in stock.
Please contact our sales team before placing your order.
Email:info@ace-chn.com
Tel:+86 18626835909
WeChat: ace-chn
Price range: $1,837.77 through $1,932.42
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We manufacture and sell the following types of mixers
Mix, emulsify, homogenize, disintegrate and dissolve
Ideal for disintegrating solids and incorporating powders
Reduce mixing times by up to 80%
Reduce mixing times by up to 90%
Quickly disperse and hydrate powders, even at higher viscosities
Easy to move and lift
Features heating, cooling, vacuum, and other functions
Recommended RPM: 1480/2850 RPM
An inline high shear mixer is not a drop-in replacement for every tank agitator. It earns its place when you need tighter particle size control, faster powder wet-out, or a stable emulsion without adding a separate batch step. Our Ace Mixer inline unit mounts in the pipe run or recirculation loop. Product enters the rotor-stator head, sees high shear in a small working zone, and exits as a more uniform stream. Because the action happens in-line, you can tie it to an existing tank, feed line, or continuous process without rebuilding the whole room.
We build these units around the duty, not the other way round. Motor hp, rotor tip speed, seal arrangement, inlet and outlet connections, and wetted materials all change with the product. Thin beverages and liquid flavorings may need quick dispersion of gums and stabilizers. Sauces and dressings may call for droplet size reduction and texture control. Creams, lotions, and liquid detergents often require oil-water emulsification. Pharmaceutical and chemical applications need a closer review of seal compatibility, cleanability, and material contact. A VFD can help when viscosity or flow rate shifts between products, but it is not automatic on every skid.
Where it fits on the line
- Recirculation loop on an existing tank: shortens batch time and reduces manual premixing.
- Continuous feed line: improves consistency when upstream powder addition is uneven.
- Powder dispersion: wets out starch, gum, and stabilizer additions and breaks down lumps before they reach the filler.
- Emulsification: applies high shear to oil and water phases in a controlled zone.
- Compact integration: stainless construction, sanitary connections, and optional VFD and custom seals.
Common applications include sauces, mayonnaise, syrups, dairy blends, beverage concentrates, creams, shampoos, conditioners, liquid soaps, and compatible chemical dispersions. Not every formulation suits the same pump configuration. Abrasive solids, high viscosities, and temperature-sensitive ingredients need to be discussed before sizing.
FAQ
Can it replace my batch mixer? Sometimes. It depends on solids loading, viscosity, and whether you need a hold time after shearing.
What size motor do I need? That follows flow rate, viscosity, and desired shear. We size the motor to the process, not to a catalog page.
What about seals and connections? We match seals, elastomers, and connections to your cleaning routine and product chemistry.
Send your batch size, material characteristics, target flow rate, required motor power, and local electrical specifications. Our team will recommend a configuration and quote the right Ace Mixer unit for your line.
Ace Mixer inline high shear homogenizer handles emulsification, powder dispersion, and agglomerate reduction in recirculation or continuous lines. Stainless construction, rotor-stator mixing, optional VFD, and custom seals support food, beverage, cosmetic, pharmaceutical, and chemical processing. Share batch size, viscosity, flow rate, motor power, and electrical specs for a configured quote.
Single-stage in-line mixer
Three-stage in-line mixer
High-Shear Mixer with lift
High shear mixer
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