Automatic Vacuum Homogenizer Mixer for Cream, Gel and Lotion Production
Automatic vacuum homogenizer mixers support batch production of cosmetic creams, gels, and lotions by combining vessel agitation with high-shear processing under vacuum. The vessel size, agitator, homogenizer, seal arrangement, materials, and optional heating or cooling are configured around batch volume, viscosity, formula sensitivity, cleaning practices, and production targets. Share these process details to help determine a suitable machine configuration.
- Capacity: 50 liters to 30,000 liters
- Mixer power: 1.5 kW to 55 kW
- Material: [SUS304 / SUS316L]
- Voltage: 110V / 220V / 380V / 400V / 440V / 480V / 600V
- Heating method: [Electric / Steam / Thermal Oil / Hot Water / No Heating]
- Cooling method: [Cooling Jacket / Dimple Jacket / Coil / No Cooling]
- Agitation system: [Top Entry Agitator / Anchor Mixer / Paddle / Turbine / High-Shear Mixer / Customized]
- Optional features: [Insulation / Load Cells / Temperature Sensor / Pressure Gauge / Manhole / CIP / PLC Control / Explosion-Proof Motor]
- Certificates: ASME, CE, GMP, UL, ATEX, ISO 9001
- Working pressure: [Atmospheric / Positive Pressure / Vacuum / Specify pressure]
- If you have drawings, we can process them for you.
Note: Please contact our sales team before placing an order. Website prices are for reference only; specific pricing requires understanding your requirements to provide a quote.
Email:info@ace-chn.com
Tel: +86 186 2683 5909
WeChat: ace-chn
WhatsApp: +86 186 2683 5909
Price range: $8,603.57 through $10,257.18
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Recommend RPM: 0-960RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 0-200RPM
Viscosity: Low/medium viscosity
Application: Mainly Liquid mixing
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For single wall tank
Recommend RPM: 30RPM
Viscosity: Medium/High viscosity
Application: Melting, High viscosity product mixing, For jacket tank
Recommend RPM: 1480/2850 RPM
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion
Recommend RPM: 2800 - 3200 RPM
Viscosity: Low/medium/High viscosity
Application: Liquid powder mixing and homogenizing
Recommend RPM: 0-355RPM
Viscosity: Low/medium viscosity
Application: Install at bottom, No mechanical seal working condition
Recommend RPM: As above
Viscosity: Low/medium viscosity
Application: Liquid powder mixing and dispersion For tank volume >300L
Vacuum Mixing for Cosmetic Creams, Gels, and Lotions
Our automatic vacuum homogenizer is configured for batch production where air entrainment, uneven dispersion, or difficult-to-remove bubbles affect product appearance and filling. It combines vessel mixing with high-shear homogenization under vacuum. The required sequence and operating conditions depend on the formula: a thick cream, a shear-sensitive gel, and a pourable lotion do not necessarily need the same agitator, homogenizer duty, or processing time.
We size the working vessel and drive system around batch volume, viscosity, powder addition, and target cycle time. A slow-speed anchor or scraper can help move viscous material along the vessel wall, while a high-speed homogenizing head is used to disperse phases or reduce agglomerates. These functions may run together or in stages. Motor and gearbox selection must account for startup torque at the coldest or thickest process condition, not only the finished product’s viscosity.
Construction and Process Options
Product-contact parts are commonly specified in stainless steel, with grade selected according to ingredients, cleaning chemistry, and applicable plant requirements. Welds, internal corners, and surface finish should be agreed before fabrication; smooth, accessible surfaces simplify cleaning, while more demanding sanitary finishes can affect cost and lead time. Shaft seals are selected for the product, vacuum level, temperature, and cleaning method. Seal access and replacement should be considered during layout review.
Heating or cooling can be configured when the process requires temperature control. Jacket design, heat-transfer medium, required ramp time, and batch properties determine the practical arrangement. Temperature sensors and control logic should be matched to the process sequence. We confirm these details during engineering rather than assuming one standard temperature range.
Specification Basis
| Item | Configuration basis |
|---|---|
| Batch capacity | Set from working volume, headspace, and batch size |
| Agitation | Selected for viscosity, wall sweeping, and circulation needs |
| Homogenizer | Selected for dispersion duty and required product texture |
| Vacuum, heating, and controls | Defined from process, utility, and automation requirements |
| Contact materials and finish | Specified for ingredients, cleaning, and plant standards |
Common Questions
Can one machine handle several formulas? Often, but viscosity range, batch size, cleaning, and shear sensitivity must be reviewed. A configuration suited to a lotion may not efficiently process a very thick cream.
What should we send for a quotation? Provide batch and working volumes, ingredient or viscosity range, process steps, target temperature, vacuum requirement, cleaning method, available utilities, and automation preferences. Sample-product testing may help resolve uncertain mixing behavior before finalizing the design.
We ordered a complete peanut butter processing line, and overall we’ve been very happy with it. The equipment arrived well packed and everything was installed and tested without major issues. The line runs smoothly, and the mixing and processing have been consistent. Our peanut butter comes out with a good texture, and the equipment is not difficult for our operators to use and clean. The support from the supplier was also helpful during setup. So far, it has been a good investment for our production.
We’ve been using this mixing tank for our chocolate production and so far it has worked really well. The mixing is consistent, temperature control is good, and it’s easy to clean. Our operators have had no issues using it. Overall, we’re very happy with the tank.
We’ve been using these mixing tanks for our production for several years. Every year, we usually add a few more tanks as our business grows, and the quality has always been very good. The tanks have been reliable and have worked well for our daily production. We’ve had a good experience with the equipment and the service, so we’ve continued coming back for more.
We ordered 2 mobile storage tanks and 2 mobile powder tanks for our production. Everything arrived in good condition and was packed well. The tanks are solid and easy to move around, which is really convenient for our daily work. The powder tanks have also been working well for storing and handling our ingredients. Overall, we’re very happy with the equipment and the service. Thanks for the great support!
We purchased a mixing tank for our ice cream production, and we are very satisfied with the equipment. The tank is well built, easy to operate, and works smoothly with our ice cream mix. The heating and mixing performance has been very consistent, which has helped us improve our production process. The equipment arrived in good condition and was well packaged. Overall, we are very happy with the quality and service.
I ordered 8 jacketed mixing tanks and was very happy with the experience. The tanks arrived quickly and were very well packed. I checked all 8 units after delivery and there was no damage at all. Everything arrived in good condition. Thanks for the fast shipping and great service!
I worked closely with polly to develop our custom mixing tanks. All in all, very professional and responsive. we are happy to have them as our trusted supplier for all of our mixing equipments .
I am very happy with the product I bought, the quality exceeded expectations and the experience was great. Special thanks for the after-sales service provided by your company. The customer service staff was very kind and handled queries quickly and professionally. And provide detailed operation guidance, to solve my questions. The whole service process made me feel very reassured and considerate, which made me more trust in the brand. In the future, if there is a need, I will certainly continue to buy, and I will recommend it to friends around me. Thank you for your company and look forward to more cooperation!
